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Maintenance
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
After the first 2 hours
After the first 8 hours
After the first 10 hours
After the first 50 hours
Before each use or daily
Every 25 hours
Every 50 hours
Every 100 hours
Every 200 hours
Every 400 hours
Every 600 hours
Maintenance Procedure
• Torque the front and rear wheel nuts.
• Check the condition and tension of the alternator belt.
• Torque the front and rear wheel nuts.
• Check the adjustment of the shift cables.
• Check the adjustment of the parking brake.
• Replace the hydraulic filter.
• Change the high-flow hydraulic fluid filter (TC models only).
• Change the engine oil and filter.
• Adjust the engine valve clearance.
• Check the engine-oil level.
• Check the level of the coolant.
• Check the transaxle/hydraulic-fluid level. (check the fluid level before the engine
is first started and every 8 hours or daily, thereafter.)
• Check the high flow hydraulic-fluid level (TC models only). (check the level of
hydraulic fluid before the engine is first started, and daily thereafter)
• Check the tire pressure.
• Check the brake-fluid level. (Check the level before the engine is first started and
every 8 hours or daily, thereafter.)
• Check the operation of the safety-interlock system.
• Check the air filter service indicator.
• Drain water or other contaminants from the water separator.
• Remove debris from the engine area and radiator (clean more frequently in dirty
conditions).
• Remove the air cleaner cover, clean out debris, and check the air filter service
indicator.
• Check the battery-fluid level (every 30 days if in storage).
• Check the battery-cable connections.
• Check the level of front differential oil (4-wheel drive models only).
• Grease all bearings and bushings (lubricate more frequently in heavy duty
applications).
• Change the engine oil and filter.
• Inspect the condition of the tires.
• Torque the front and rear wheel nuts.
• Inspect the constant-velocity boot for cracks, holes, or a loose clamp.
• Check the adjustment of the shift cables.
• Check the adjustment of the high-to-low cable.
• Check the adjustment of the differential-lock cable.
• Check the adjustment of the parking brake.
• Check the adjustment of the brake pedal.
• Check the condition and tension of the alternator belt.
• Check the adjustment of the clutch pedal.
• Inspect the service and parking brakes.
• Check the fuel lines and connections.
• Replace the fuel-filter canister.
• Check the front wheel alignment.
• Visually inspect the brakes for worn brake shoes.
• Change the safety air filter (more frequently in dusty or dirty conditions).
• Adjust the engine valve clearance.
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