Toro Workman 07369 Operator's Manual
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Toro Workman 07369 Operator's Manual

Toro Workman 07369 Operator's Manual

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Original Instructions (EN)
Workman
®
Model No. 07369—Serial No. 410300000 and Up
Form No. 3450-692 Rev A
HD Utility Vehicle
*3450-692*

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Summary of Contents for Toro Workman 07369

  • Page 1 Form No. 3450-692 Rev A Workman ® HD Utility Vehicle Model No. 07369—Serial No. 410300000 and Up *3450-692* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the g000502 model and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Replacing the Fuel Filter ........42 Electrical System Maintenance ......42 Electrical System Safety ........42 Safety ............... 4 Servicing the Fuses .......... 42 General Safety ........... 4 Jump-Starting the Machine....... 43 Safety and Instructional Decals ......5 Servicing the Battery......... 44 Setup ...............11 Drive System Maintenance ........

  • Page 4: Safety

    Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1.
  • Page 6 decal105-4215 105-4215 decal106-2355 1. Warning—avoid pinch points. 106-2355 1. Slow 3. Transmission—third high; no fast speed 2. Fast decal106-2377 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystanders out of the operating area. 3.
  • Page 7 decal106-7767 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal115-2282 115-2282 1. Warning—read the Operator's Manual. 2.
  • Page 8 decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal115-7741 115-7741 1. Read the Operator’s Manual before servicing transmission decal115-7723 fluid. 115-7723 1. Warning—the hydraulic-fluid pressure is 124 bar (1,800 psi). 2. Coupler A 3. Coupler B decal115-7814 115-7814...
  • Page 9 decal121-9776 121-9776 1. Warning—read the Operator’s Manual and receive proper 4. Warning—engage the parking brake, shut off the engine, and training before operating the machine. remove the key from the key switch before walking away from the machine. 2. Warning—wear hearing protection. 5.
  • Page 10 decal145-2282 145-2282 1. Power point decal145-2276 145-2276 1. Engine—stop 3. Engine—start 2. Engine—run...

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Check the fluid levels and tire pressure. Roll bar Install the roll bar. Flange-head bolt (1/2 x 1-1/4 inches) –...

  • Page 12: Installing The Roll Bar

    Installing the Roll Bar Burnishing the Brakes Parts needed for this procedure: No Parts Required Roll bar Procedure Flange-head bolt (1/2 x 1-1/4 inches) To ensure optimum performance of the brake system, burnish the brakes before use. Procedure Bring the machine up to full speed, apply the Apply medium-grade (service-removable) brakes to rapidly stop the machine without thread-locking compound to the threads of the 6...

  • Page 13: Product Overview

    Product Overview Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g390286 Figure 4 1. Horn switch 5. Key switch 2. Light switch 6. Supervisor switch 3. Choke 7. USB power point 4.
  • Page 14 Accelerator Pedal Gear-Shift Lever Use the accelerator pedal (Figure 6) to vary the ground Fully press the clutch pedal and move the shift lever speed of the machine when the transmission is in (Figure 7) into the desired gear selection. A diagram gear.
  • Page 15 Differential Lock Hydraulic-Lift Lever The differential lock (Figure 8) allows the rear axle The hydraulic lift raises and lowers the bed. Move to lock for increased traction. You can engage the it rearward to raise the bed, and forward to lower it differential lock when the machine is in motion.
  • Page 16 Key Switch Note: The oil-pressure light should glow red. If the light does not function, either a bulb is Use the key switch (Figure 4) to start and shut off burned out or there is a malfunction in the the engine. system that you must repair.
  • Page 17 Passenger Handhold The passenger handhold is located on the dashboard (Figure g009815 Figure 9 1. Passenger handhold 2. Storage compartment Seat-Adjustment Lever You can adjust the seat forward and rearward for your comfort (Figure 10). g021227 Figure 10 1. Seat-adjustment lever...

  • Page 18: Specifications

    190.5 cm (75 inches) to the top of the ROPS Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com...

  • Page 19: Before Operation

    Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 29).

  • Page 20: Adding Fuel

    Adding Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.

  • Page 21: Checking The Safety-Interlock System

    Checking the During Operation Safety-Interlock System During Operation Safety Service Interval: Before each use or daily The purpose of the safety-interlock system is to General Safety prevent the engine from cranking or starting, unless you press the clutch pedal. • The owner/operator can prevent and is responsible for accidents that may cause personal injury or CAUTION...
  • Page 22 • Use accessories and attachments approved by on a slope, especially with a load. Stopping while The Toro® Company only. going down a slope takes longer than stopping on level ground. If you must stop the machine, avoid sudden speed changes, which can cause Rollover Protection System the machine to tip or roll over.

  • Page 23: Operating The Cargo Bed

    Loading and Dumping Safety Move the lever rearward to raise the cargo bed (Figure 14). • Do not exceed the gross vehicle weight (GVW) of the machine when operating it with a load in the cargo bed and/or towing a trailer; refer to Specifications (page 18).

  • Page 24: Starting The Engine

    Driving the Machine Disengage the parking brake. Fully press the clutch pedal. Move the gear-shift lever to first gear. Release the clutch pedal smoothly while pressing the accelerator pedal. When the machine gains enough speed, remove your foot from the accelerator pedal, fully press the clutch pedal, move the gear-shift lever to the next gear, and release the clutch pedal while pressing the accelerator pedal.

  • Page 25: Using The Differential Lock

    Using the Differential Lock Using the Hydraulic Control The hydraulic control supplies hydraulic power from WARNING the machine pump whenever the engine runs. You can use the power through the quick couplers at the Tipping or rolling the machine on a hill will rear of the machine.
  • Page 26 Using the Hydraulic Bed-Lift Lever This position is similar to the L OWER QUICK ). It also directs hydraulic fluid COUPLER POSITION to Control Hydraulic Attachments to quick coupler B, except that the lever is held in • this position by a detent lever in the control panel. Position This allows hydraulic fluid to flow continuously to This is the normal position for the control valve...

  • Page 27: After Operation

    Troubleshooting the Hydraulic After Operation Control • Difficulty in connecting or disconnecting quick After Operation Safety couplers. The pressure is not relieved (the quick coupler is General Safety under pressure). • Before you leave the operating position, do the • The power steering is turning with great following: difficulty or it is not turning at all.

  • Page 28: Hauling The Machine

    Hauling the Machine Towing the Machine • Use care when loading or unloading the machine In case of an emergency, you can tow the machine into a trailer or a truck. for a short distance; however, this is not the standard operating procedure.

  • Page 29: Maintenance

    Such use • Carefully release pressure from components with could void the product warranty of The Toro® stored energy. Company. Recommended Maintenance Schedule(s)
  • Page 30 Maintenance Service Maintenance Procedure Interval • Inspect the seat belt(s) for wear, cuts, and other damage. Replace the seat belt(s) if any component does not operate properly. • Check the tire pressure. • Check the operation of the safety-interlock system. •...

  • Page 31: Maintaining The Machine Under Special Operating Conditions

    Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. WARNING Failing to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders.

  • Page 32: Pre-Maintenance Procedures

    Pre-Maintenance end of the cylinder barrel and cylinder-rod end (Figure 20). Procedures Preparing the Machine for Maintenance Park the machine on a level surface. Engage the parking brake. Empty and raise the cargo bed; refer to Raising the Cargo Bed (page 23).

  • Page 33: Removing The Full Bed

    Removing the Full Bed Installing the Full Bed Start the engine, engage the hydraulic-lift lever, Note: If you are installing the bed sides on the flat and lower the bed until the cylinders are loose bed, it is easier to install them before installing the in the slots.

  • Page 34: Raising The Machine

    Raising the Machine DANGER A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack, as the engine vibration or wheel movement could cause the machine to slip off the jack.

  • Page 35: Removing And Installing The Hood

    Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 26). Remove the hood. Installing the Hood Connect the lights. Insert the top mounting tabs into the frame slots (Figure 26). Insert the lower mounting tabs into the frame slots (Figure 26).

  • Page 36: Lubrication

    Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy-duty applications). Grease Type: No. 2 lithium grease Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing.
  • Page 37 g010359 Figure 30...

  • Page 38: Engine Maintenance

    Engine Maintenance Wrap the foam pre-cleaner in a cloth and press dry. Note: Do not wring the pre-cleaner. Allow Engine Safety it to air dry. • Shut off the engine, remove the key, and wait for Saturate the foam pre-cleaner in clean all moving parts to stop before checking the oil or engine oil and press it remove any excess adding oil to the crankcase.

  • Page 39: Servicing The Engine Oil

    Servicing the Engine Oil Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center. Engine-Oil Specifications Oil Type: Detergent engine oil (API SJ or higher) Crankcase Capacity: 1.9 L (2 US qt) when the filter is changed Viscosity: See the table below.
  • Page 40 Remove the oil filter from the filter adapter (Figure 35). Wipe clean the sealing base of the of the filter adapter. Apply a light coat of clean oil to the seal of the new filter. Install the filter until the gasket contacts the sealing base of the filter adapter, then tighten the filter clockwise and additional 1/2 to 2/3 of a turn.

  • Page 41: Servicing The Spark Plugs

    Servicing the Spark Plugs Fuel System Maintenance Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plugs if necessary. Inspecting Fuel Lines and Type: Champion RC12YC (or equivalent) Connections Air Gap: 1 mm (0.04 inch) Service Interval: Every 400 hours/Yearly (whichever Important: A cracked, fouled, dirty, or comes first)

  • Page 42: Replacing The Fuel Filter

    Electrical System Ensure that the opening on the bottom of the filter is clear and open. Maintenance Replacing the Fuel Filter Electrical System Safety Service Interval: Every 400 hours • Disconnect the battery before repairing the Raise the bed and place the safety support on machine.

  • Page 43: Jump-Starting The Machine

    g010326 Figure 41 decal145-2286 1. Battery cover Figure 40 1. Power (10 A) 5. Headlights, brake lights Connect a jumper cable between the positive (15 A) posts of the 2 batteries (Figure 42). 2. Switched power (10 A) 6. Hazard lights (10 A) 3.

  • Page 44: Servicing The Battery

    Drive System Start the engine in the machine providing the jump-start. Maintenance Note: Let it run for a few minutes, then start your engine. Adjusting the Shift Cables Remove the negative jumper cable first from your engine, then the battery in the other machine.

  • Page 45: Adjusting Differential-Lock Cable

    Adjusting Differential-Lock Inspecting the Tires Cable Service Interval: Every 100 hours Front tires air pressure specification: 220 kPa (32 Service Interval: Every 200 hours psi) Move the differential-lock lever to the O position. Rear tires air pressure specification: 124 kPa (18 psi) Loosen the jam nuts securing the differential-lock cable to the bracket on the transaxle...

  • Page 46: Checking The Front Wheel Alignment

    Checking the Front Wheel Alignment Service Interval: Every 400 hours/Yearly (whichever comes first) Ensure that the tire pressures are correct before checking the front wheel alignment; refer to Checking the Tire Pressure (page 19). Either have an operator in the operator’s seat or add weight to the driver’s seat equal to the average operator of the vehicle.

  • Page 47: Torquing The Wheel Lug Nuts

    Torquing the Wheel Lug Cooling System Nuts Maintenance Service Interval: After the first 2 hours Cooling System Safety After the first 10 hours Every 200 hours • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. Wheel lug nut torque specification: 109 to 122 N∙m (80 to 90 ft-lb) •...

  • Page 48: Brake Maintenance

    Brake Maintenance Checking the Brake-Fluid Level Service Interval: Before each use or daily—Check the brake-fluid level. Check the brake-fluid level before you first start the engine. Every 1,000 hours/Every 2 years (whichever g002379 comes first)—Change the brake fluid. Figure 51 Brake-fluid type: DOT 3 1.

  • Page 49: Adjusting The Parking Brake

    Adjusting the Parking Adjusting the Brake Pedal Brake Service Interval: Every 200 hours Note: Remove the font hood to make the adjustment Service Interval: After the first 10 hours procedure easier. Every 200 hours Remove the cotter pin and clevis pin securing Remove the rubber grip from the parking-brake the master cylinder yoke to the brake-pedal lever...

  • Page 50: Belt Maintenance

    Belt Maintenance Adjusting the Pump-Drive Belt Checking the Pump-Belt Raise the bed and position the safety support on the extended lift cylinder to secure the bed. Tension Check the tension by pressing the belt at mid Service Interval: After the first 10 hours span between the crankshaft and the pump pulleys with 10 kg (22 lb) of force.

  • Page 51: Controls System Maintenance

    Controls System Maintenance Adjusting the Clutch Pedal Service Interval: Every 200 hours Note: You can adjust the clutch-pedal cable at the bell housing or at the clutch-pedal pivot. You can remove the front hood to easily access to the pedal g009276 pivot.

  • Page 52: Adjusting The Accelerator

    Adjusting the Accelerator Adjust the high-idle stop to obtain 3550 to 3650 rpm when the throttle lever contacts the stop. Service Interval: Every 200 hours Shut off the engine. Park the machine on a level surface, engage the Adjust the ball joint on the accelerator cable parking brake, shut off the engine, and remove and/or cable jam nuts while the throttle lever is the key.

  • Page 53: Hydraulic System Maintenance

    Hydraulic System Maintenance Hydraulic System Safety • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor. • Before disconnecting or performing any work on the hydraulic system, relieve all pressure in the system by shutting off the engine, cycling the dump valve from raise to lower, and/or lowering the cargo bed and attachments.
  • Page 54 Check the hydraulic-fluid level and replenish it, if required. Important: Use only the hydraulic fluid specified. Other fluids could damage the system. Replacing the Hydraulic Filter Service Interval: After the first 10 hours—Replace the hydraulic filter. Every 800 hours—Replace the hydraulic filter. g009623 Figure 63 Important:...

  • Page 55: Raising The Cargo Bed In An Emergency

    Raising the Cargo Bed in an Emergency The cargo bed can be raised in an emergency without starting the engine by cranking starter or by jumping the hydraulic system. Raising the Cargo Bed using the Starter Crank the starter while holding the lift lever in the position.

  • Page 56: Cleaning

    Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when g019543 Figure 68 washing the machine. 1. Jumper hoses Important: Do not use brackish or reclaimed water to clean the machine.

  • Page 57: Storage

    Storage for about 50 days at temperatures lower than 4°C (40°F). If the temperatures will be above 4°C (40°F), check the water level in the Storage Safety battery and charge it every 30 days. Check and tighten all bolts, nuts, and screws. •...

  • Page 58: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start, starts hard, or 1. The hydraulic lever is locked in forward 1. Move the hydraulic lever out of forward fails to keep running. position position. 2. The fuel tank is empty. 2.
  • Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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