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Related Manuals for Toro 07354
Summary of Contents for Toro 07354
- Page 1 Form No. 3362-385 Rev A Industrial Workman ® HDX-D Utility Vehicle with Bed Model No. 07354—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Maintenance............... 30 Recommended Maintenance Schedule(s) ....30 Service Interval Chart......... 31 Introduction..............2 Heavy Duty Operation ........32 Safety ................4 Premaintenance Procedures........32 Safe Operating Practices ........4 Removing the Full Bed ........32 Supervisor’s Responsibilities ......... 4 Installing the Full Bed......... -
Page 4: Safety
A ADDRESS: replacement manual is available by sending complete American National Standards Institute, Inc. model and serial number to: The Toro Company, 1430 Broadway 8111 Lyndale Avenue South, Minneapolis, Minnesota New York, New York 10018 U.S.A. -
Page 5: Operation
• Wearing safety glasses, safety shoes, long pants, and a – Sit on operator’s seat and ensure that the parking helmet is advisable and required by some local safety brake is engaged. and insurance regulations. – Disengage PTO (if so equipped) and return the •... -
Page 6: Maintenance
• To be sure of optimum performance and safety, after it has stopped because these areas may be hot always purchase genuine Toro replacement parts and enough to cause burns. accessories. Replacement parts and accessories made •... -
Page 7: Sound Level Certification
• Measured vibration level for left hand = 0.2 m/s • Uncertainty Value (K) = 0.5 m/s Measured values were determined according to the procedures outlined in EN 1032. Whole Body • Measured vibration level = 0.3 m/s • Uncertainty Value (K) = 0.5 m/s Measured values were determined according to the procedures outlined in EN 1032. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 115-7739 1. - Page 9 115-2281 1. Headlights 4. Engine—run 2. Horn 5. Engine—start 3. Engine—stop 115-7746 1. Warning—do not operate this machine unless you are trained. 3. Fire hazard—stop the engine before fueling. 2. Warning—lock the parking brake, stop the engine, and 4. Tipping hazard—slow down and turn gradually, use caution remove the ignition key before leaving the machine.
- Page 10 115-7814 106-6755 1. Engine coolant under 3. Warning—do not touch pressure. the hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator’s Manual. Operator’s Manual. 115-7813 1. Power outlet 10A 5. Lights, brake 15A 2. Switched power 10A 6. Hazard 10A 3.
- Page 11 93-9850 1. Do not repair or revise—read the Operator’s Manual. 105-4215 1. Warning—avoid pinch points. 106-7767 1. Warning—read the Operator’s Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. 106-2353 1. Electrical power point 93-9899 1.
- Page 12 106-2377 1. Locked 8. Warning—read the Operator’s Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander’s a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Check the engine oil, transaxle/hydraulic – No parts required fluid, and brake fluid levels Media and Additional Parts Description Qty. Operator’s Manual Read before operating the vehicle Parts Manual Use to reference part numbers... -
Page 14: Product Overview
Gear Shift Lever Product Overview Fully press the clutch pedal and move the shift lever Controls (Figure 4) into the desired gear selection. A diagram of the shift pattern is indicated below. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 15: Hour Meter
Release the key when the turn the engine off immediately and contact your local engine starts. The key will move automatically to the Toro distributor for assistance. On position. To shut the engine off, rotate the key counterclockwise to the Off position. -
Page 16: Horn Button
If the engine oil pressure drops below a safe level, Pressing the horn button activates the horn (Figure 6). for more than 10 seconds, the engine will shut down. Contact your local Toro distributor for assistance. Tachometer Glow Plug Indicator Registers the RPM of the engine (Figure 6 &... -
Page 17: Specifications
Contact your Authorized Service Dealer or Distributor or go to Figure 9 www.Toro.com for a list of all approved attachments 1. Seat adjusting lever and accessories. -
Page 18: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Checking the Engine Oil Level Service Interval: Before each use or daily Figure 11 The engine is shipped with approximately 3.5 quarts... -
Page 19: Adding Fuel
DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Before removing the fuel tank cap, make sure the vehicle is positioned on a level surface. Open fuel tank cap slowly. -
Page 20: Checking The Coolant Level
Figure 15 1. Reserve tank 3. Cold line 2. Hot line Figure 14 3. If coolant is low, remove the reserve tank cap 1. Fuel tank cap and add a 50/50 mixture of water and permanent ethylene glycol antifreeze. Do not overfill. 3. -
Page 21: Checking The High Flow Hydraulic Fluid (If So Equipped)
3. Unscrew the dipstick from the top of the transaxle WARNING and wipe it with a clean rag. Hydraulic fluid escaping under pressure can 4. Screw the dipstick into the transaxle and ensure that penetrate skin and cause injury. it is fully seated. •... -
Page 22: Checking The Torque Of The Wheel Nuts
Checking the Torque of the Wheel Nuts Service Interval: After the first 2 hours After the first 10 hours Every 200 hours WARNING Figure 20 Failure to maintain proper torque of the wheel nuts 1. Over inflated tire could result in failure or loss of a wheel and may result in personal injury. -
Page 23: Pre-Starting Checks
Off position. Check the controls and starting • Check all fluid levels and add the appropriate procedure, wait 10 additional seconds, and repeat the amount of Toro specified fluids, if any are found starting operation. to be low. -
Page 24: Stopping The Vehicle
Use the chart below to determine the ground speed of the vehicle. Gear Range Ratio Speed (mph) @ 3600 Speed (kmh) @ 3600 Speed (mph) @ 2300 Speed (kmh) @ 2300 82.83 : 1 54.52 : 1 31.56 : 1 12.4 32.31 : 1 12.2... -
Page 25: Operating Characteristics
Operating Characteristics One of the most important rules to follow is to go slower in unfamiliar areas. It is surprising how much The vehicle is designed with safety in mind. It has four damage and injury common things can cause. Tree wheels for added stability. -
Page 26: Speed
Braking It is good practice to slow down before you get near an obstacle. This gives you extra time to stop or turn away. Hitting an obstacle can damage the vehicle and its contents. More important, it can injure you and your passenger. -
Page 27: Hills
if the operator is using the ROPS system and seat belts • Adding liquid ballast (calcium chloride) to rear tires. and is following the instructions provided. • Traction will increase with no passenger in front seat. Hills Loading and Dumping WARNING The weight and position of the cargo and passenger Tipping or rolling the vehicle on a hill will cause... -
Page 28: Four Wheel Drive (Four Wheel Drive Models Only)
In case of an emergency, the vehicle can be towed for are too steep to turn around. Be careful when a short distance. However, Toro does not recommend operating, especially on steeper slopes. this as a standard procedure. -
Page 29: Towing A Trailer With The Vehicle
Several types of tow hitches are available for the Workman, depending on your application. Contact your Authorized Toro Distributor for details. When equipped with a tow hitch bolted onto the rear axle tube, your Workman can tow trailers or attachments with a Gross Trailer Weight (GTW) up to 3500 lb (1587 kg). -
Page 30: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. After the first 2 hours • Check condition and tension of the alternator belt. After the first 8 hours • Torque the front and rear wheel nuts. •... -
Page 31: Service Interval Chart
Maintenance Service Maintenance Procedure Interval • Change the front differential oil. • Change the hydraulic fluid and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Change the high flow hydraulic oil and filter (if so equipped). •... -
Page 32: Heavy Duty Operation
Heavy Duty Operation Important: If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently: • Desert operation • Cold climate operation below 32 degrees F (0 degrees C) • Trailer towing •... -
Page 33: Jacking The Vehicle
1. Carefully set the bed onto the vehicle frame aligning the rear bed pivot plate holes with the holes in the rear frame channel and install 2 clevis pins and lynch pins (Figure 29). 2. On each side of the machine, secure the bed mounting bracket to the frame bracket with the flange head bolt and flange nut previously removed (Figure 28) -
Page 34: Lubrication
Lubrication To install the hood, complete the following: 1. Connect the lights. Greasing Bearings and 2. Insert the top mounting tabs into the frame slots. Bushings 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, Service Interval: Every 100 hours (Lubricate more sides and bottom grooves. - Page 35 Figure 34 Figure 36 Figure 35...
- Page 36 Figure 37...
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Page 37: Engine Maintenance
Engine Maintenance 5. Insert the new filter by applying pressure to the outer rim of the element to seat it in the canister. 6. Clean the dirt ejection port located in the removable Servicing the Air Cleaner cover. Remove the rubber outlet valve from the Service Interval: Every 200 hours—Change the air cover, clean the cavity, and replace the outlet valve. -
Page 38: Fuel System Maintenance
Fuel System 4. Screw the filter on until the gasket contacts the mounting plate, then tighten the filter 1/2 to 2/3 of Maintenance a turn. Do not overtighten. 5. Add oil to the crankcase; refer to Checking the Fuel Lines and Connections Engine Oil Level. -
Page 39: Electrical System Maintenance
Electrical System 3. Remove the filter canister and clean the mounting surface. Maintenance 4. Lubricate the gasket on the filter canister with clean oil. Fuses 5. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an The fuses for the machine’s electrical system are additional 1/2 turn. -
Page 40: Jump Starting The Vehicle
Jump Starting the Vehicle Connect it to the engine or frame. Do not connect the jumper cable to the fuel system. WARNING Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: •... -
Page 41: Drive System Maintenance
6. Install the fill/check plug. Inspecting the Constant Velocity Boot (Four Wheel Drive Models Only) Service Interval: Every 200 hours Inspect the constant velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage. -
Page 42: Adjusting The Shift Cables
Adjusting the Shift Cables Check the tire pressure frequently to ensure proper inflation. If the tires are not inflated to the correct Service Interval: After the first 10 hours pressure, the tires will wear pre maturely. Every 200 hours Figure 48 is an example of tire wear caused by under 1. -
Page 43: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) Figure 50 1. Turn the engine off. Clean the engine area 1. Front of vehicle 3. Center to center distance thoroughly of all debris. -
Page 44: Changing Engine Coolant
Note: Blow debris away from the radiator. 5. Open the bleed screw on top of the water pump (Figure 56). 5. Install the cooler and screen to the radiator. Changing Engine Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) 1. -
Page 45: Brake Maintenance
Brake Maintenance Adjusting the Brake Pedal Service Interval: Every 200 hours Adjusting the Parking Brake Note: Remove the front hood to ease the adjustment procedure. Service Interval: After the first 10 hours 1. Remove the cotter pin and clevis pin securing Every 200 hours the master cylinder yoke to the brake pedal pivot 1. -
Page 46: Belt Maintenance
Belt Maintenance Controls System Maintenance Adjusting Belts Adjusting the Accelerator Adjusting the Alternator Belt Pedal Service Interval: After the first 8 hours—Check 1. Position the vehicle on a level surface, stop the condition and tension of the engine, and engage the parking brake. alternator belt. -
Page 47: Adjusting The Clutch Pedal
Adjusting the Clutch Pedal 5. Recheck the 3.75 ± 0.12 inch (9.5 ± 0.3 cm) dimension after the jam nuts have been tightened to Service Interval: Every 200 hours ensure proper adjustment. Readjust, if necessary. Note: You can adjust the clutch pedal cable at the bell 6. -
Page 48: Hydraulic System Maintenance
Hydraulic System Maintenance Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours 1. Position the vehicle on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. 2. Remove the drain plug from the side of the reservoir and let the hydraulic fluid flow into a drain pan Figure 68 (Figure 67). -
Page 49: Changing The High Flow Hydraulic Oil And Filter (If So Equipped)
Toro distributor for part numbers.) 4. Start the machine and run it at idle for about two Alternate fluids: If the Toro fluid is not available, minutes to circulate the fluid and remove any air another conventional petroleum–based fluid may be trapped in the system. -
Page 50: Storage
Storage Paint is available from your Authorized Service Dealer. 1. Position the machine on a level surface, set the 15. Store the machine in a clean, dry garage or storage parking brake, stop the engine, and remove the area. ignition key. 16. -
Page 51: Schematics
Schematics Hydraulic Schematic (Rev. A) - Page 52 High Flow Hydraulics Schematic (Optional) (Rev. A)
- Page 53 Electrical Schematic (Rev. A)
- Page 54 Notes:...
- Page 55 Notes:...
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.