Lubrication & Seal Points - Honda 2000 XR50R Service Manual

GENERAL INFORMATION
LUBRICATION
&
SEAL POINTS
- ENGINE
LOCATION MATERIAL
REMARKS
Cylinder bore surface Engine oil
Valve adjuster hole cap threads
Connecting rod big end bearing Pour 1 -2cm'
Connecting rod small end inner surface
Piston outer surface. piston pin hole and ring grooves
Piston pin outer surface
Piston ring (whole surface)
Valve stem sliding surface
Camshaft lobes
Cam chain
Cam chain guide roller inner surface
i'
Rocker arm inner and slipper su rfa ces
Cam chain tensioner push rod (inside) Fill with 1-2 em' (page 10·6)
Oil pump rotors Fill with 0.5 - 1
em'
Clutch center guide (whole surface)
Clutch discs
Primary drive gear teeth and inner surface
Primary driven gear teeth
Mainshaft sliding surface
Countershaft sliding surface
Transmission gear sliding surface, gear teeth
and shifter groove
Shift drum outer surface
Kickstarter spindle sliding surface
Other rotating and sliding area
Each bearing rotating area
Each oil seal lips
Each O-rinn
.
r-
FRAME
LOCATION MATERIAL REMARKS
Air cleaner housing cover mating groove
MUlti-purpose grease
Throttle grip pipe flange
Steering head bearing and ra ce sliding surface
Wheel hub dust seal lips
Wheel bearing cavities
Brake panel anchor pin sliding surface
Brake cam spindle and sliding surfaces
Brake pedal pivot
Fork dust seal lips
Fork slider outer surface (slider guide sliding surface) Apply5-6g
Fork slider guide outer groove
Apply5-6g
Fork spring whole surface Pack with 14 g
Swingarm pivot nut seating surface
Side stand ;"ivot and sl idin;' surface
Brake cam dust seal
En ine oil
Throttle cable outer inside
Cable lubricant
Brake cable outer inside
Handlebar grip rubber inside
Honda bond A or
Air cleaner connectin'" tUbe-to-housinn matina area
eauivalent
1-13