Yamaha XT1200Z 2010 Service Manual page 384

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
a
6. Align:
• Match mark "a" in the front balancer shaft
(with the crankcase mating surface "b")
a b
7. Install:
• Upper crankcase "1"
(onto the lower crankcase "2")
ECA23P1044
NOTICE
• Before tightening the crankcase bolts,
make sure the transmission gears shift cor-
rectly when the shift drum assembly is
turned by hand.
• Make sure that the punch mark in the crank-
shaft remains aligned with the punch mark
in the front balancer gear.
8. Install:
• O-rings New
• Crankcase bolts
EWA23P1015
WARNING
Replace the bolts "1"–"6" with new ones.
email: info@motomatrix.co.uk
TIP
b
• Before installing the crankcase bolts "7"–"12",
• Lubricate the bolts "1"–"6" threads and wash-
• Lubricate the bolts "7"–"32" threads and mating
• Finger tighten the crankcase bolts.
1
2
5-89
install the O-rings onto the bolts, making sure
that each O-ring contacts the bolt flange.
ers with engine oil.
surfaces with engine oil.
• M10 × 130 mm bolts: "1"–"6"
• M8 × 78 mm bolts: "7"–"12"
• M8 × 80 mm bolts: "13"–"19"
• M8 × 60 mm bolts: "20", "21", "30"–"32"
• M6 × 50 mm bolts: "22", "24"–"27", "29"
• M6 × 65 mm bolts: "23", "28"
A
×7
×6
11
×6
7
8
10
28
1
5
4
16
13
17
27
26
25
CRANKCASE
New
×6
×2 ×2
9
29
12
3
2
6
18
22
23
14
15
19
21
20
24