Yamaha XT1200Z 2010 Service Manual page 115

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
1. Coolant reservoir hose
2. Coolant reservoir breather hose
3. Neutral switch lead
4. Coolant reservoir cap
5. Radiator
6. Radiator inlet hose
7. Clutch pipe
8. Brake hose (front brake master cylinder to
hydraulic unit)
A. Point the ends of the hose clamp to the left.
B. Point the ends of the hose clamp upward.
C. Route the coolant reservoir breather hose to the
front of the coolant reservoir.
D. Route the coolant reservoir breather hose to the
rear of the neutral switch lead.
E. Make sure that the grommet on the coolant
reservoir breather hose contacts the holder.
F. Fasten the coolant reservoir hose with the holder
at the location shown in the illustration. Make sure
that the end of the hose protector on the coolant
reservoir hose contacts the holder.
G. Point the open ends of the holder to the right.
Route the neutral switch lead to the inside of the
coolant reservoir breather hose.
H. Install the coolant reservoir hose onto the radiator
pipe, making sure that it contacts the radiator.
I. Route the coolant reservoir hose through the
opening in the frame as shown in the illustration
and to the inside of the frame.
J. Fasten the coolant reservoir hose to the radiator
inlet hose with a plastic locking tie.
K. Connect the end of the coolant reservoir hose that
is identified by the white paint mark to the coolant
reservoir. Install the hose onto the hose fitting of
the coolant reservoir cap up to the bend in the
fitting.
L. Point the open ends of the holder forward.
M. Connect the coolant reservoir breather hose to the
coolant reservoir. Install the hose onto the hose
fitting of the coolant reservoir cap up to the bend in
the fitting.
N. Position the plastic locking tie at the bend in the
clutch pipe within the 20 mm (0.79 in) range shown
in the illustration.
O. Fasten the coolant reservoir hose at the white
paint mark with a plastic locking tie.
P. 10 mm (0.40 in) or more
Q. Position the coolant reservoir hose directly under
the radiator inlet hose. Point the end of the plastic
locking tie downward, and then cut off the excess
end of the tie to 5 mm (0.20 in) or less.
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CABLE ROUTING