Buell Blast 2014 Service Manual page 157

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INNER VALVE SPRING
Free length
Intake
1.577-1.683 in. (closed)
1.112-1.218 in. (open)
Exhaust
1.577-1.683 in. (closed)
1.158-1.264 in. (open)
ROCKER ARM
Shaft fit in bushing (loose)
End clearance
Bushing fit in rocker arm (tight)
Rocker arm shaft fit in rocker cover
(loose)
PISTON
Compression ring gap (top and 2nd)
Oil control ring rail gap
Compression ring side
Top
clearance
2nd
Oil control ring side clearance
Pin fit (loose, at room temperature)
CYLINDER HEAD
Valve guide in head (tight)
Valve seat in head (tight)
Head gasket surface (flatness)
3-2
2004 Buell P3: Engine
Table 3-5. Inner Valve Spring Specifications
NEW COMPONENTS
1.926-1.996 in.
38-49 lbs
98-112 lbs
38-49 lbs
91-106 lbs
Table 3-6. Rocker Arm Specifications
NEW COMPONENTS
inches
0.0005-0.0020
0.003-0.013
0.004-0.002
0.0007-0.0022
Table 3-7. Piston Specifications
NEW COMPONENTS
inches
0.007-0.020
0.009-0.052
0.0020-0.0045
0.0016-0.0041
0.0016-0.0076
0.0005-0.00045
Table 3-8. Cylinder Head Specifications
NEW COMPONENTS
inches
0.0033-0.0020
0.0035-0.0010
0.006 total
48.920-50.698 mm
1.926 in. (min)
17-22 kg
44-51 kg
17-22 kg
41-48 kg
mm
0.0127-0.0508
0.076-0.330
0.102-0.0559
0.018-0.056
mm
0.178-0.508
0.229-1.321
0.0508-0.1143
0.0410-0.1041
0.0410-0.1930
0.0130-0.0110
0.00100
mm
0.0838-0.0508
0.0889-0.0254
0.152 total
0.006 total
SERVICE WEAR LIMITS
48.920 mm (min)
SERVICE WEAR LIMITS
inches
mm
0.0035
0.0889
0.025
0.635
0.0035
0.0889
SERVICE WEAR LIMITS
inches
mm
0.032
0.813
0.065
1.651
0.0065
0.1651
0.0065
0.1651
0.0094
0.2390
0.02500
SERVICE WEAR LIMITS
inches
mm
0.152 total

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