WAGNER GA 5000EAC Manuals

Manuals and User Guides for WAGNER GA 5000EAC. We have 1 WAGNER GA 5000EAC manual available for free PDF download: Operating Manual

WAGNER GA 5000EAC Operating Manual (88 pages)

Brand: WAGNER | Category: Paint Sprayer | Size: 10.19 MB

Table of Contents
3
About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
General Characters and Symbols
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
7
Using in Accordance with the Instructions
9
Device Type
9
Type of Use
9
For Use in Potentially Explosive Areas
9
Processible Working Materials
9
Misuse
10
Identification
11
Explosion Protection Identification
11
Identification "X
11
Use in Areas Subject to Explosion Hazards
12
Type Plate
13
Basic Safety Instructions
14
Safety Instructions for the Operator
14
Electrical Devices and Equipment
14
A Safe Work Environment
14
Personnel Qualifications
15
Safety Instructions for the Personnel
15
Personal Safety Equipment
15
Safe Handling of WAGNER Spray Devices
16
Grounding the Device
16
Product Hoses
17
Cleaning and Flushing
17
Touching Hot Surfaces
18
Maintenance and Repair
18
Protective and Monitoring Equipment
19
Safety-Relevant Information about Discharges
19
Setting up Stationary Electrostatic Systems
19
Description
20
Structure (Basic Version)
20
GA 5000EACIC Design
20
GA 5000EACEC Design
21
General Information on Mode of Operation
22
Functioning
22
Protective and Monitoring Equipment
24
Extent of Delivery
24
Technical Data
25
Dimensions of GA 5000EAC
26
Spraying Procedure
26
Spraying Procedure with Round Jet Nozzle
26
Spray Process with Flat Jet Nozzle
27
The Electrostatic Effect
28
The WAGNER Electrostatic Aircoat Spraying System
28
Assembly and Commissioning
30
Training of Assembly/Commissioning Personnel
30
Storage Conditions
30
Installation Conditions
30
Assembly and Installation
30
Typical Electrostatic Spraying System
30
Connecting the GA 5000EACIC Spray Gun
32
Connecting the GA 5000EACEC Spray Gun
33
Ventilation of the Spray Booth
33
Air Supply Lines
34
Product Supply Lines
34
Grounding
34
Lacquer Preparations
36
Viscosity Conversion Table
37
Start up
37
Verifying a Safe Operational Condition
38
Operation
39
Training the Operating Personnel
39
Tasks
39
Emergency Deactivation
39
Setting the Spray Pattern Using the Air Pressure Regulator
39
Spraying
40
Pressure Relief / Work Interruption
41
Dismounting the Gun Cover
42
Flushing out Clogged Round Jet Nozzles
43
Replacing Nozzle Insert of Round Jet Nozzle
43
Changing from Aircoat Round Jet / Aircoat Flat Jet
44
Replacing the Aircoat Flat Jet Nozzles
46
Cleaning of the Nozzle Parts
47
Eliminating Nozzle Clogging
47
Changing the Valve Housing
48
Cleaning and Maintenance
49
Cleaning
49
Cleaning Personnel
49
Safety Instructions
49
Cleaning and Flushing the Device
50
Maintenance
50
Maintenance Personnel
50
Safety Instructions
51
Safety Checks and Maintenance Intervals
51
Product Hoses, Pipes and Couplings
52
Troubleshooting and Rectification
53
Repairs
54
Repair Personnel
54
Repair Notes
54
Assembly Aids
55
Spray Gun
55
Tools
55
Dismantling the Spray Gun
55
Cleaning the Parts after Disassembly
59
Assembling the Spray Gun
60
Function Test after Repair Work
66
Check High Voltage
66
Function Tests for Spray Gun
67
Air Tests
67
Product Pressure Test
67
Check Spray Pattern
67
Disposal
68
Device
68
Consumable Products
68
Accessories
69
Round Jet Nozzles
69
ACR 5000 Round Jet Nozzle Attachment
69
Aircoat Round Jet Nozzle Inserts
69
Flat Jet Nozzles
69
ACF 5000 Air Caps (Flat Jet)
69
ACF 5000 Aircoat Flat Jet Nozzles
70
Filter
71
Hoses and Cables
72
Gun Cables and Gun Cable Extensions
72
Product Hoses
72
Air Hoses
72
Miscellaneous
73
Spare Parts
75
How to Order Spare Parts
75
GA 5000EAC Spray Gun
76
GA 5000EACIC - Basic Version
76
GA 5000EAC - Adapter
79
GA 5000EACEC - Basic Version
81
Accessories Spare Parts Lists
83
Flat Jet Nozzles
83
ACR 5000 Round Jet Nozzle Attachment
83
Declaration of Conformity
85
EU Declaration of Conformity
85

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WAGNER GA 5000EAC Operating Manual (88 pages)

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