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BS 70-2
Wacker Neuson BS 70-2 Manuals
Manuals and User Guides for Wacker Neuson BS 70-2. We have
8
Wacker Neuson BS 70-2 manuals available for free PDF download: Repair Manual, Operator's Manual
Wacker Neuson BS 70-2 Repair Manual (194 pages)
Brand:
Wacker Neuson
| Category:
Vibratory rammers & tampers
| Size: 42.61 MB
Table of Contents
Foreword
3
Table of Contents
7
1 Safety Information
11
Signal Words Used in this Manual
11
Machine Description and Intended Use
12
Safety Guidelines for Operating the Machine
13
Safety Guidelines for Lifting the Machine
14
Service Safety
15
Operator Safety While Using Internal Combustion Engines
17
2 Operation
18
Recommended Fuel-4 Stroke
18
Recommended Fuel-2 Stroke
19
Starting, Operating, and Stopping the Machine-WM 100
21
Starting, Operating, and Stopping the Machine-Honda
23
Starting, Operating, and Stopping the Machine
25
Low Oil Shut-Off Switch-WM100
27
Low Oil Shut-Off Switch-Honda
28
3 Troubleshooting
29
Diagnosing Starting Issues
29
Diagnosing Performance Issues
30
Checking the Fuel Flow
31
Testing the Ignition Module and Checking the Spark
33
Checking the Stop Switch
34
Conducting a Leak-Down Test
36
Checking the Ignition Wiring
37
Checking Engine Compression
38
Checking for Vapor Lock
39
Purging the Oil Lines
40
4 Disassembly and Reassembly
42
Draining the Ramming System Oil-BS50
42
Refilling the Ramming System Oil - BS50
43
Draining the Ramming System Oil-BS60 and BS70
45
Refilling the Ramming System Oil-BS60 and BS70
46
Removing the Ramming Shoe-BS50
48
Installing the Ramming Shoe-BS50
50
Removing the Ramming Shoe-BS60 and BS70
52
Installing the Ramming Shoe-BS60 and BS70
54
Removing the Lifting Cable
56
Installing the Lifting Cable
57
Removing the Oil Tank-BS 50-2I
58
Installing the Oil Tank-BS 50-2I
60
Removing the Fuel Tank
62
Installing the Fuel Tank
64
Removing the Bellows
66
Installing the Bellows
68
Removing the Carburetor-WM80 Oil Injected
72
Installing the Carburetor-WM80 Oil Injected
76
Removing the Carburetor-WM80 Non-Oil Injected
79
Installing the Carburetor-WM80 Non-Oil Injected
83
Removing the Carburetor-Robin
86
Installing the Carburetor-Robin
90
Removing the Carburetor-Honda
94
Installing the Carburetor-Honda
98
Removing the Engine-WM 80
101
Installing the Engine-WM 80
105
Removing the Engine-Honda
109
Installing the Engine-Honda
112
Removing the Engine-Robin
115
Installing the Engine-Robin
119
Removing the Upper Machinery
122
Installing the Upper Machinery
124
Removing the Crankcase
126
Installing the Crankcase
129
Removing the Clutch
132
Installing the Clutch
133
Removing the Clutch Drum
134
Installing the Clutch Drum
137
Removing the Oil Pump
140
Installing the Oil Pump
143
Removing the Spring System Cover-Hydraulic Press Method
145
Installing the Spring System Cover-Hydraulic Press Method
148
Removing the Spring System Cover-Spring Box Tool
151
Installing the Spring System Cover-Spring Box Tool
155
Removing the Upper Spring Set
159
Installing the Upper Spring Set
161
Testing the Float Switch
163
Replacing the Float Switch
166
5 Technical Data
172
BS 50-4S
172
BS 50-4As
173
BS 60-4S
174
BS 60-4As
175
BS 70-4As
176
Sound Measurements
177
Vibration Measurements
178
Dimensions
179
6 Technical Data
181
BS 50-2I
181
BS 50-2I Operating Weight
181
BS 60-2I
182
BS 60-2I Operating Weight
182
BS 70-2I
183
BS 70-2I Operating Weight
183
BS 50-2 Operating Weight
184
BS 60-2 Operating Weight
185
BS 70-2 Operating Weight
186
Bs 65-V
187
BS 65-V Operating Weight
187
Sound Measurements
188
Vibration Measurements
189
Dimensions-BS 50-2I, BS 50-2
190
Dimensions-BS 60-2I, BS 60-2, BS 70-2I, BS 70-2, BS 65-V
191
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Wacker Neuson BS 70-2 Repair Manual (156 pages)
Rammers
Brand:
Wacker Neuson
| Category:
Power Tools
| Size: 6.99 MB
Table of Contents
Table of Contents
5
Safety Information
9
Signal Words Used in this Manual
9
Machine Description and Intended Use
10
Safety Guidelines for Operating the Machine
11
Operator Safety While Using Internal Combustion Engines
13
Service Safety
14
Service and Repair Safety
16
Tools
17
Recommended Special Tools
17
Recommended Repair Tools
17
Maintenance Schedules
19
Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)
19
Periodic Maintenance Schedule (BS 500/600/700/650)
20
Periodic Maintenance Schedule (BS 50/60/70-2I)
21
Periodic Maintenance Schedule (BS 500/600/700-Oi)
22
Periodic Maintenance Schedule (DS 70)
23
Periodic Maintenance Schedule (DS 720)
25
Engine and Upper Machine Components
27
Removing the Silencing Cover
27
Replacing the Throttle Control (2-Stroke Models, 2010 and Later)
28
Replacing the Throttle Control (2010 4-Stroke Models)
30
Throttle Control (Pre-2010 Models)
33
Replacing the Stop Switch (2-Stroke Models, 2010 and Later)
34
Replacing the Stop Switch (4-Stroke Models, 2010 and Later)
37
Replacing the Guide Handle (2-Stroke Models, 2010 and Later)
39
Replacing the Guide Handle (4-Stroke Models, 2010 and Later)
42
Replacing the Guide Handle (Pre-2010 Models)
46
Shock Mounts
47
Tillotson Carburetor (BS 500/600/700/650 Only)
49
Fuel Lines (BS 50/60/70-2, BS 65)
51
Fuel Tank (BS Models)
52
Fuel Tank (DS Models)
53
Fuel Tank Cap
55
Muffler (Pre-2009 BS Models)
57
Engine Cooling Fins
59
Muffler (DS Models)
60
Replacing the Walbro Carburetor (Auto-Release Choke Models)
62
Replacing the WM 80 Engine (2010 and Later Models)
66
Removing Walbro Carburetor (Standard Choke Models)
68
Replacing the WM 80 Engine (Pre-2010 Models)
69
Replacing the Carburetor (WM 100 Engines)
71
Replacing the WM 100 Engine
75
Removing the WM 90 Engine
79
Engine (DS Models)
81
Clutch (2- and 4-Stroke Models)
83
Clutch (DS 720 Only)
85
Clutch (DS 70 Only)
87
Ramming System
89
Bellows
89
Replacing the Ramming Shoe
92
Spring System Cover Removal and Installation
95
Spring System
101
Inspecting the Spring System
103
Protective Pipe
104
Ramming System Lubrication (BS 500/600/700/650, DS 720)
105
Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)
107
Crankcase
109
Crank Gear and Connecting Rod
109
Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 Only)
111
Clutch Drum
115
Oil Injection (if Equipped)
117
Testing the Float Switch (2010 and Later Models)
117
Replacing the Float Switch (2010 and Later Models)
118
Float Switch Testing and Replacement (Pre-2010 Models)
120
Oil Line Check Valve
122
Testing/Replacing the Oil Pump
124
Low Oil Shutdown (if Equipped)
127
Testing the Low Oil Unit
127
Troubleshooting
128
Engine Hard to Start
128
Engine Does Not Start
129
Engine Does Not Accelerate or Runs Poorly
129
Engine Overheats
130
Rammer Does Not Tamp
130
Rammer Jumps Erratically
131
10 Technical Data
132
10.4 Bs 500S
135
10.5 BS 50-2I
136
10.6 BS 500-Oi
137
Bs 600S
141
10.11 BS 60/70-2I
142
10.12 BS 600/700-Oi
143
10.13 BS 600/700 High Altitude
144
Bs 65-V
145
Wacker Neuson BS 70-2 Repair Manual (126 pages)
Brand:
Wacker Neuson
| Category:
Vibratory rammers & tampers
| Size: 5.16 MB
Table of Contents
Table of Contents
5
1 Safety Information
8
Operating Safety
9
Operator Safety While Using Internal Combustion Engines
11
Service Safety
12
Service and Repair Safety
13
2 General
14
Description
14
Power Transmission
14
Spring System
14
Bellows
15
Lubricating System
15
Threadlocking Compounds
15
Torque Values
15
Recommended Special Tools
16
Recommended Repair Tools
17
Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)
18
Periodic Maintenance Schedule (BS 500/600/700/650)
19
Periodic Maintenance Schedule (BS 50/60/70-2I)
20
Periodic Maintenance Schedule (BS 500/600/700-Oi)
21
Periodic Maintenance Schedule (DS 70)
22
Periodic Maintenance Schedule (DS 720)
23
Transporting the Rammer (BS Models)
24
Transporting the Rammer (DS Models)
25
Long-Term Storage (BS Models)
26
Long-Term Storage (DS Models)
26
3 Guide Handle and Engine
28
Air Cleaner (BS 500/600/700/650, DS720)
28
Air Cleaner (BS 50/60/70-2, BS 65, DS 70)
30
Air Cleaner (BS 50/60-4)
31
Silencing Cover
32
Guide Handle
33
Shock Mounts
34
Throttle Control
35
Tillotson Carburetor (BS 500/600/700/650 Only)
36
Fuel Lines (BS 50/60/70-2, BS 65)
38
Fuel Tank (BS Models)
39
Fuel Tank (DS Models)
40
Fuel Tank Cap
42
Muffler (BS Models)
44
Engine Cooling Fins
45
Muffler (DS Models)
46
Removing WM 80 Engine from BS Model Rammers
48
Removing WM 90 Engine from BS Model Rammers
50
Engine (DS Models)
52
Clutch (BS Models)
54
Clutch (DS 720 Only)
56
Clutch (DS 70 Only)
58
Engine Oil (DS 720 Only)
60
Engine Oil (DS 70 Only)
62
Engine Oil (BS 50/60-4 Only)
63
4 Ramming System
64
Bellows
64
Ramming Shoe
67
Spring System Cover Removal and Installation
68
Spring System
74
Inspecting the Spring System
76
Protective Pipe
77
Ramming System Lubrication (BS 500/600/700/650, DS 720)
78
Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)
79
5 Crankcase
82
Crank Gear and Connecting Rod
82
Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 Only)
85
Clutch Drum
88
6 Oil Injection (if Equipped)
90
Float Switch Testing and Replacement
90
Oil Line Check Valve
92
Oil Pump / Cartridge Assembly
94
7 Low Oil Shutdown (if Equipped)
95
Testing the Low Oil Unit
95
8 Troubleshooting
96
Engine Hard to Start
96
Engine Does Not Start
97
Engine Does Not Accelerate or Runs Poorly
97
Engine Overheats
98
Rammer Does Not Tamp
98
Rammer Jumps Erratically
99
9 Technical Data
100
Bs 500S
103
BS 50-2I
104
BS 500-Oi
105
Bs 600S
109
BS 60/70-2I
110
BS 600/700-Oi
111
BS 600/700 High Altitude
112
Bs 65-V
113
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Wacker Neuson BS 70-2 Operator's Manual (50 pages)
Brand:
Wacker Neuson
| Category:
Vibratory rammers & tampers
| Size: 1.26 MB
Table of Contents
Table of Contents
3
1 Preface
5
2 Introduction
6
Using the Manual
6
Storage Location of the Manual
6
Accident Prevention Regulations
6
More Information
6
Target Group
6
Explanation of Symbols
6
Wacker Neuson Contact Partner
7
Disclaimer
7
Product Identification of the Machine
7
3 Security
8
Policy
8
Proper Use
8
Use Not in Accordance with the Intended Purpose
8
Structural Changes
8
Areas of Responsibility of the Operator
9
Operator Responsibilities
9
Personnel Qualification
9
Residual Dangers
9
General Safety Instructions
9
Specific Safety Instructions - Vibratory Rammer BS
10
General Safety Instructions - Combustion Engines
11
General Safety Instructions - Fuel, Lubricants and Coolants
11
Maintenance
11
Personal Protective Equipment
11
Safety Devices
13
Behavior in Dangerous Situations
13
4 Safety and Information Labels
14
5 Setup and Function
17
Standard Package
17
Application Areas
17
Short Description
17
Versions
17
6 Components and Operator's Controls
18
7 Transport
19
Preparing the Machine
19
8 Storage
20
9 Operation and Use
21
Inspection before Commissioning
21
Notes about Operation
21
Commissioning
22
Operation
23
Decommissioning
24
10 Maintenance
25
Maintenance Table
26
Maintenance Work
26
DIN en ISO 9001 Certificate
31
11 Troubleshooting
33
Fault Table
33
12 Accessories
34
13 Technical Data
35
Noise and Vibration Information
35
Bs50-2
35
BS50-2Plus
36
BS60-2 / BS60-2Plus
37
BS70-2 / BS70-2Plus
38
Combustion Engine Two-Cycle
39
Bs50-4
40
Bs60-4
41
Bs70-4
42
13.10 Combustion Engine Four-Cycle
43
14 Emission Control Systems Information and Warranty
44
Emission Control System Background Information
44
Limited Defect Warranty for Wacker Neuson Emission Control Systems
44
EC Declaration of Conformity
48
EC Declaration of Conformity
49
Wacker Neuson BS 70-2 Operator's Manual (54 pages)
Rammer
Brand:
Wacker Neuson
| Category:
Construction Equipment
| Size: 12.35 MB
Table of Contents
Table of Contents
3
EC Declaration of Conformity
5
Foreword
9
Introduction 2.1
9
Storage Location of the Operator's Manual
9
Accident Prevention Regulations
10
Contact Person
10
Limitation of Liability 2.5
11
Use of the Operator's Manual
11
Usage
12
Designated Use
12
Unintended Use
12
Safety
13
Safety Symbols and Signal Words 4.1
13
Principle
13
Structual Changes
14
Responsibility of the Operator
14
Obligations of the Operator 4.5
15
Qualification of Staff
15
General Safety Instructions
15
Specific Rammer-Related Safety Instructions 4.8
17
Safety Features
18
Maintenance 4.10
19
Description of the Machine
22
Type Plates and Labels
22
Components
24
Control Elements 5.3
25
Transportation
26
Safety Instructions for Transport
26
Prerequisites and Preparations
26
Lifting the Machine
26
Lashing the Machine 6.4
27
Commissioning
28
Safety Instructions for Operation
28
Tests before Commissioning 7.2
29
Putting into Operation
29
Operation
31
Operating the Machine 8.1
31
Select Speed
32
Taking the Machine out of Operation
32
Maintenance
33
Safety Instructions for Maintenance 9.1
33
Maintenance Plan
34
Maintenance Work 9.3
35
Troubleshooting
43
Shutdown
44
Temporary Decommissioning
44
Final Shutdown
44
Accessories 12.1 Accessories
45
Transport Roller Installation
46
Technical Data
47
General Instructions
47
Noise and Vibration Data
47
Combustion Engine 13.4
51
Wacker Neuson BS 70-2 Operator's Manual (50 pages)
Rammer
Brand:
Wacker Neuson
| Category:
Power Tool
| Size: 1.95 MB
Table of Contents
Ec Declaration of Conformity
5
Table of Contents
7
1 Safety Information
9
Signal Words Used in this Manual
9
Machine Description and Intended Use
10
Safety Guidelines for Operating the Machine
11
Operator Safety While Using Internal Combustion Engines
13
Service Safety
14
2 Labels
16
Label Locations
16
Label Meanings
17
3 Lifting and Transporting
21
4 Operation
23
Preparing the Machine for First Use
23
Recommended Fuel
24
Position of the Operator
25
Before Starting
26
Starting
26
Stopping
27
Emergency Shutdown Procedure
27
5 Maintenance
28
Maintaining the Emission Control System
28
Periodic Maintenance Schedule
29
Servicing the Air Cleaner
30
Checking and Changing the Ramming System Oil
32
Shoe Hardware
34
Adjusting the Idle Speed
35
Long-Term Storage
36
6 Basic Troubleshooting
38
7 Technical Data
39
Rammer
39
Sound Measurements
40
Vibration Measurements
40
Dimensions
41
8 Emission Control Systems Information and Warranty
43
Emission Control System Background Information
43
Limited Defect Warranty for Wacker Neuson Emission Control Systems
44
Wacker Neuson BS 70-2 Operator's Manual (42 pages)
Vibratory Rammer
Brand:
Wacker Neuson
| Category:
Construction Equipment
| Size: 6.41 MB
Table of Contents
Foreword
3
EC Declaration of Conformity
7
Table of Contents
15
1 Safety Information
17
Signal Words Used in this Manual
17
Machine Description and Intended Use
18
Safety Guidelines for Operating the Machine
19
Safety Guidelines for Lifting and Transporting the Machine
20
Service Safety
21
Operator Safety While Using Internal Combustion Engines
23
2 Labels
24
Label Locations
24
Label Meanings
25
3 Lifting and Transporting
30
Lifting the Rammer
30
Transporting the Rammer
31
4 Operation
34
Preparing the Machine for First Use
34
Recommended Fuel
35
Refueling the Machine
37
Filling the Oil Tank
38
Purging the Oil Lines
39
Position of the Operator
41
Before Starting
41
Starting, Operating, and Stopping the Machine
42
Wacker Neuson BS 70-2 Operator's Manual (38 pages)
Rammer
Brand:
Wacker Neuson
| Category:
Power Tool
| Size: 1.75 MB
Table of Contents
Table of Contents
3
1 Foreword
5
2 Emission Control System Information
6
3 Safety Information
13
Operating Safety
14
Operator Safety While Using Internal Combustion Engines
15
Service Safety
16
Label Locations
17
Safety and Operating Labels
18
4 Operation
23
Application
23
Recommended Fuel
23
Before Starting
23
To Start
24
To Stop
25
Proper Operation
25
Proper Compaction
26
5 Maintenance
27
Periodic Maintenance Schedule
27
Air Cleaner
28
Lubrication
29
Fuel Lines
31
Shoe Hardware
32
Carburetor Adjustments
32
Storage
33
Transportation
33
Troubleshooting
34
Technical Data
35
Sound Measurements
36
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