Related Manuals for Wacker Neuson BS Series
Summary of Contents for Wacker Neuson BS Series
- Page 1 Operator's manual Vibratory rammer 50, 60, 70 Model 5100041492 Document Issue 09.2017 Version Language...
- Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: Table Of Contents
Storage location of the manual ....................6 Accident prevention regulations....................6 More information.......................... 6 Target group ..........................6 Explanation of symbols........................ 6 Wacker Neuson Contact partner ....................7 Disclaimer ............................ 7 Product identification of the machine................... 7 Security ..........................8 Policy ............................8 Proper use ........................... - Page 4 13.10 Combustion engine four-cycle ....................43 Emission Control Systems Information and Warranty ............ 44 14.1 Emission Control System Background Information ..............44 14.2 Limited Defect Warranty for Wacker Neuson Emission Control Systems ......... 44 ..................48 EC Declaration of Conformity ..................49 EC Declaration of Conformity DIN EN ISO 9001 certificate .
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Page 5: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 6: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 7: Wacker Neuson Contact Partner
2 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual. -
Page 8: Security
The following in particular are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 9: Areas Of Responsibility Of The Operator
3 Security Areas of responsibility of the operator The operator is the individual who personally operates this machine for industrial or commercial purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her protection as well as that of third parties. The user must make the operator's manual available to the operator and ensure that this has been read and understood. -
Page 10: Specific Safety Instructions - Vibratory Rammer Bs
3 Security 3.9.2 Service The machine should only be maintained/repaired by technically trained personnel. Use only original spare parts and accessories. This preserves the operational safety of the machine. 3.9.3 Personal safety Working under the influence of drugs, alcohol, or drugs can lead to serious injuries. ... -
Page 11: General Safety Instructions - Combustion Engines
Observe the maintenance table. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson. Keep the machine clean. - Page 12 Therefore, ear protection must be worn. For exact values for noise measurement, see chapter Technical data. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 100_0201_si_0005.fm...
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Page 13: Safety Devices
3 Security 3.15 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced. -
Page 14: Safety And Information Labels
4 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. - Page 15 4 Safety and information labels Item Label Description 2-Takt 4-Takt 1. Put the throttle lever in the IDLING position. 2. Activate the choke. 2-Takt 4-Takt Danger of suffocation Engines give off carbon monoxide. Do not operate the machine in closed spaces. ...
- Page 16 4 Safety and information labels Item Label Description Warning Slowly release the cover so that the spring does not pop out. Read the repair instructions. Guaranteed sound power level. Warning In dry, flammable vegetation. Fire hazard! Warning against hot surface. Low oil protection display 2-Takt Tank capacity for 2-cycle oil...
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Page 17: Setup And Function
Short description The Wacker Neuson vibratory rammer essentially consists of the drive motor, ramming system, ramming shoe and control handle. The drive occurs via a gasoline engine. Depending on the design, this works according to the 2-cycle or 4-cycle principle and is started via a recoil starter. -
Page 18: Components And Operator's Controls
6 Components and operator's controls Components and operator's controls Item Designation Item Designation Central lifting point Exhaust Oil tank (Versions plus) Oil sight glass Operating hour meter/speed display Handle (optional) Fuel tank Ramming shoe Gas throttle lever Ramming system Control handle Bellows Choke Vibration damper... -
Page 19: Transport
7 Transport Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injuries from crushing. Only use suitable and tested lifting gear and slings with sufficient lifting capacity. ... -
Page 20: Storage
8 Storage 7.1.2 Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point Roller kit 1. To lift the motor, hang suitable tackle at the central lifting point. 2. -
Page 21: Operation And Use
Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Check the operator's controls for functionality. Ensure that loose packaging material has been removed from the machine. -
Page 22: Commissioning
9 Operation and use Hold the control handle left and right for an optimal control, performance and minimal hand-arm- vibrations. To avoid damage to the machine, the machine may not be relocated in a running state. Use caution with coarse materials. In order to avoid extreme wear of the ramming shoe, this must ... -
Page 23: Operation
9 Operation and use Item Designation Item Designation Purge bulb Gas throttle lever Choke 1. Firmly hold the machine by the control handle. 2. Activate the choke if the engine is cold. 3. Put the throttle lever in the IDLING position. The fuel cock opens automatically. 4. -
Page 24: Decommissioning
9 Operation and use Decommissioning 1. Slowly put the throttle lever in the OFF position. The fuel cock will close automatically. 2. Wait until the machine has come to a complete standstill. CAUTION Hot surfaces Wear protective gloves. NOTICE Park the machine so that it cannot tip over, fall or slip away. -
Page 25: 10 Maintenance
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 26: Maintenance Table
Replace the spark plug. Clean the fuel filter. Replace if necessary. Change the oil after the first 50 hours of operation. Have this work performed by the service department of your Wacker Neuson contact partner. 10.2 Maintenance work CAUTION Health risk from fuel, lubricants and coolants. - Page 27 10 Maintenance 10.2.2 Top off the fuel WARNING Risk of fire and explosion from fuel and fuel vapors. Do not smoke. Do not refuel near open flames. Switch off engine and allow it to cool before refueling. CAUTION Health risk from fuel.
- Page 28 10 Maintenance NOTICE During cleaning, no grime may get into the intake port of the engine. This may cause engine damage. 1. Remove the air cleaner (filter) cover. Item Designation Air cleaner (filter) cover/air filter 2. Remove the main filter element and the prefilter and check for holes or cracks. Replace the filter elements if necessary.
- Page 29 10 Maintenance Item Designation Oil sight glass 2. Tilt the vibratory rammer so that it forms a right angle to the ground. 3. Check the oil level through the oil sight glass. Oil must fill 1/2 to 3/4 of the oil sight glass. 4.
- Page 30 10 Maintenance 8. Screw the oil sight glass back on, but do not tighten. 9. Stand the vibratory rammer upright to check the oil level. 10.If necessary, top off the oil until the oil sight glass is 1/2 to 3/4 filled. 11.Then tighten the oil sight glass.
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Page 31: Din En Iso 9001 Certificate
10 Maintenance 10.2.7 Checking/tightening the screw connections of the ramming shoe For vibratory rammers, all screw connections of the ramming shoe must be checked to ensure a firm seat at regular intervals. Item torque setting Nm (ft-lbs.) 86 (63) 19 (14) 79 (58) 10.2.8 Cleaning the cooling fins of the engine... - Page 32 10 Maintenance Installing the spark plug 1. First, screw in the spark plug by hand and then tighten with a spark plug wrench. The torque setting is 25 Nm. 2. Attach the spark plug cap to the spark plug. NOTICE Screwed-in spark plugs that are too loose or too tight may cause engine damage.
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Page 33: 11 Troubleshooting
Replace the oil sensor.* defective. The idling speed is too high or too The idling speed screw is Correct the screw position. low. incorrectly positioned. Have this work performed by the service department of the Wacker Neuson contact partner. 100_0201_ts_0004.fm... -
Page 34: 12 Accessories
12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ... -
Page 35: 13 Technical Data
13 Technical data 13 Technical data 13.1 Noise and vibration information The noise and vibration information listed was determined according to the following guidelines with the machine-typical operating states / specific test conditions while applying harmonized standards: Machine directive 2006/42/EC ... -
Page 36: Bs50-2Plus
13 Technical data 13.3 BS50-2plus Designation Unit BS50-2plus BS50-2plus BS50-2plus BS50-2plus 11" 11" US 11" ha US 6" (24mm) Item number 5100030596 5100030594 5100030595 5100030597 Percussion rate Impact force Travel speed m/min Length Width Height Length (ramming shoe) Width (ramming shoe) Weight Operating power Operating speed*... -
Page 37: Bs60-2 / Bs60-2Plus
13 Technical data 13.4 BS60-2 / BS60-2plus Designation Unit BS60-2 BS60- BS60- BS60- BS60- 11" 2plus 11" 2plus 11" 2plus 11" 2plus 11" ha US Item number 5100030600 5100030604 5100039660 5100030602 5100030603 5100037561 Percussion rate Impact force Travel speed m/min Length Width Height... -
Page 38: Bs70-2 / Bs70-2Plus
13 Technical data 13.5 BS70-2 / BS70-2plus Designation Unit BS70-2 11" BS70-2plus 11" BS70-2plus 11" US Item number 5100030607 5100030609 5100030608 Percussion rate Impact force Travel speed m/min Length Width Height Length (ramming shoe) Width (ramming shoe) Weight Operating power Operating speed* 4.250 Standard... -
Page 39: Combustion Engine Two-Cycle
5100030590, 5100030591, 5100030594, 5100030595, 5100030592, 5100030600, 5100030596, 5100030597, 5100030607 5100030602, 5100030603, 5100030604, 5100030608, 5100030609, 5100039660 Type of engine WM80 Manufacturer Wacker Neuson Combustion method two-cycle Displacement Rated output Rated speed 4.400 Standard ISO 3046-1 Fuel type Oil/alkylate fuel mixture Oil/alkylate fuel mixture... -
Page 40: Bs50-4
13 Technical data 13.7 BS50-4 Designation Unit BS50-4As 11" BS50-4As 11" US Item number 5100030599 5100030598 Percussion rate Impact force Travel speed m/min Length Width Height Length (ramming shoe) Width (ramming shoe) Weight Operating power Operating speed* 4.100 Standard ISO 3046-1 Operating temperature range °C -10 –... -
Page 41: Bs60-4
13 Technical data 13.8 BS60-4 Designation Unit BS60-4As 11" BS60-4As 11" US Item number 5100030606 5100030605 5100037562 Percussion rate Impact force Travel speed m/min Length Width Height Length (ramming shoe) Width (ramming shoe) Weight Operating power Operating speed* 4.100 Standard ISO 3046-1 Operating temperature range °C... -
Page 42: Bs70-4
13 Technical data 13.9 BS70-4 Designation Unit BS70-4As 11" BS70-4As 11" US Item number 5100030611 5100030610 Percussion rate Impact force Travel speed m/min Length Width Height Length (ramming shoe) Width (ramming shoe) Weight Operating power Operating speed* 4.100 Standard ISO 3046-1 Operating temperature range °C -10 –... -
Page 43: 13.10 Combustion Engine Four-Cycle
13 Technical data 13.10 Combustion engine four-cycle Designation Unit Item number 5100030598, 5100030599, 5100030605, 5100030606, 5100030610, 5100030611 Type of engine GXR120 Manufacturer Honda Combustion method four-cycle Displacement Rated output Rated speed 4.200 Standard ISO 3046-1 Fuel type Gasoline Fuel consumption Tank capacity Fuel gasoline Oil specification SAE 10W-30... -
Page 44: 14 Emission Control Systems Information And Warranty
Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: Removing or altering of any part of the air intake, fuel, or exhaust systems. - Page 45 Furthermore, if such a replacement part is used in the repair or maintenance of the engine/equipment, and an authorized Wacker Neuson dealer/service center determines it is defective or causes a failure of a warranted part, the claim for repair of the engine/equipment may be denied. If the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied.
- Page 46 Wacker Neuson engine/equipment operator’s manual. Wacker Neuson recommends that all receipts covering maintenance on the engine/equipment be retained, but Wacker Neuson cannot deny warranty coverage solely for the lack of receipts or for the failure to ensure the performance of all scheduled maintenance.
- Page 47 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre- approved shipping costs to and from an authorized Wacker Neuson dealer/service center.
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Page 48: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BS50-2 BS60-2 BS70-2 Product type Vibratory rammer Function of product... -
Page 49: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BS50-4 BS60-4 BS70-4 Product type Vibratory rammer Function of product...