Trane TR200 Series Manuals

Manuals and User Guides for Trane TR200 Series. We have 13 Trane TR200 Series manuals available for free PDF download: Programming Manual, Instruction Manual, Operator's Manual, Operating Instructions Manual, Startup Procedure, Installation Manual, Instructions Manual, Preventive Maintenance Instructions

TRANE TR200 Series Instruction Manual

TRANE TR200 Series Instruction Manual (205 pages)

Brand: TRANE | Category: DC Drives | Size: 8 MB

Table of Contents

Table of Contents
2
Safety

6
Introduction

12
Mechanical Installation

16
- Before Starting
  16
- Checklist
  16
- How to Install
  17
  - Mechanical Front Views
    17
  - Mechanical Dimensions
    18
  - Accessory Bags
    19
  - Mechanical Mounting
    20
  - Safety Requirements of Mechanical Installation
    21
  - Field Mounting
    21
Electrical Installation Fuse Selection for Drives with Internal Drive Fusing

22
- Fuse Replacement Table
  25
- How to Connect
  25
  - Cables General
    25
  - Details of Terminal Tightening Torques
    26
  - Diagram Showing All Electrical Terminals
    27
  - Electrical Installation and Control Cables
    27
    
    Terminal Connections
    27
    
    Branch Circuit Protection
    28
    
    Fuses
    28
    
    Compliance with EN50178
    29
    
    Non-UL Fuses 200 V to 480 V
    29
    
    UL Compliance/Non-Compliance
    29
    
    UL Fuses, 380 - 600 V
    30
    
    Earthing and IT Mains
    31
    
    Terminals for Mains and Earthing
    31
  - Mains Wiring Overview
    32
    
    Mains Connection for A2 and A3
    33
    
    Mains Connection for A4/A5
    35
    
    Mains Connection for B1, B2 and B3
    36
    
    Specifications
    36
    
    Mains Connection for B4, C1 and C2
    37
    
    Mains Connection for C3 and C4
    38
    
    Cable Length and Cross-Section
    39
    
    How to Connect Motor-Introduction
    39
    
    Switching Frequency
    39
    
    Terminals for Motor Connection
    39
    
    3 And 6 Cable Motor Connection
    40
  - Motor Wiring Overview
    41
    
    Motor Connection for A2 and A3
    42
    
    Motor Connection for A4/A5
    43
    
    Motor Connection for B1 and B2
    43
    
    Motor Connection for C1 and C2
    45
    
    Motor Connection for C3 and C4
    45
    
    Motor Wiring Table
    47
  - DC Bus Connection
    48
  - Wiring Example and Testing
    48
  - Relay Connection
    49
    
    Relay Output
    52
    
    Access to Control Terminals
    53
    
    Control Terminals
    54
  - How to Test Motor and Direction of Rotation
    54
    
    Switches S201, S202, and S801
    57
    
    Activate Automatic Motor Adaptation (AMA) Activate Auto Tune
    58
    
    Enter Motor Name Plate Data in Following Parameter List
    58
    
    Final Optimization and Test
    58
    
    Locate Motor Name Plate
    58
    
    Set Speed Limit and Ramp Time
    59
How to Operate the Frequency Converter

60
- Display Lines
  60
- How to Operate Graphical Keypad
  60
  - Two Ways of Operating
    60
  - Status Display I
    61
  - Status Display II
    61
  - Display Contrast Adjustment
    63
  - Indicator Lights (Leds)
    63
  - Status Display III
    63
  - Alarm Log
    64
  - Main Menu
    64
  - Menu Keys
    64
  - Quick Menu
    64
  - Back
    65
  - Cancel
    65
  - Hand on
    65
  - Navigation Keys
    65
  - Auto on
    66
  - Off
    66
  - Reset
    66
  - Bus Termination
    67
  - RS-485 Bus Connection
    67
  - How to Connect a PC to the Frequency Converter
    68
  - PC Software Tools
    68
  - TDU Set-Up Software
    68
  - Load Frequency Converter Settings
    69
  - Save Frequency Converter Settings
    69
  - The TDU Set-Up Software Modules
    69
  - Data Storage in Keypad
    70
  - Data Transfer from Keypad to Frequency Converter
    70
  - Quick Transfer of Parameter Settings When Using Keypad
    70
- Tips and Tricks
  70
  - Initialization to Default Settings
    71
  - Manual Initialization
    71
How to Program the Frequency Converter

72
- Quick Menu Mode
  72
  - Example of Changing Parameter Data
    72
  - Select (My Personal Menu) to Display Personal Parameters
    72
  - Efficient Parameter Set-Up for TR200 Applications
    73
  - Example of Using the Quick Setup Option
    73
  - Quick Menu View
    73
  - Quick Setup Parameters
    74
  - Quick Set-Up Parameters
    75
  - Parameters for Quick Set-Up
    75
  - Language
    75
  - Motor Power (Kw; HP)
    76
  - Motor Voltage
    76
  - Motor Frequency
    76
  - Motor Current
    76
  - Motor Nominal Speed
    77
  - Motor Rotation Check
    77
  - Ramp 1 Ramp up Time
    77
  - Ramp 1 Ramp down Time
    77
  - Motor Speed Low Limit (RPM; Hz)
    78
  - Motor Speed High Limit (RPM)
    78
  - Motor Speed High Limit (Hz)
    78
  - Jog Speed (RPM)
    78
  - Jog Speed (Hz)
    79
  - Terminal 27 Digital Input
    79
  - Function Relay
    81
  - How to Access Function Set-Up-Example
    83
  - Function Set-Ups Parameters
    84
  - Q3-1 General Settings
    84
  - Q3-2 Open Loop Settings
    84
  - Q3-3 Closed Loop Settings
    85
  - Q3-32 Multi Zone/Adv
    86
  - Q3-4 Application Settings
    87
  - 0-20 Display Line 1.1 Small
    87
  - 0-21 Display Line 1.2 Small
    91
  - 0-22 Display Line 1.3 Small
    91
  - 0-23 Display Line 2 Large
    91
  - 0-24 Display Line 3 Large
    91
  - 0-37 Display Text 1
    92
  - 0-38 Display Text 2
    92
  - 0-39 Display Text 3
    92
  - 0-70 Date and Time
    92
  - 0-71 Date Format
    93
  - 0-74 Dst/Summertime
    93
  - 0-76 Dst/Summertime Start
    93
  - 1-00 Configuration Mode
    93
  - 1-03 Torque Characteristics
    94
  - 1-29 Automatic Motor Adaptation (AMA)
    94
  - 1-71 Start Delay
    95
  - 1-73 Flying Start
    95
  - 1-80 Function at Stop
    96
  - 1-86 Trip Speed Low (RPM)
    96
  - 1-87 Trip Speed Low (Hz)
    96
  - 1-90 Motor Thermal Protection
    96
  - 1-93 Thermistor Source
    97
  - 2-00 DC Hold/Preheat Current
    98
  - 2-16 AC Brake Max. Current
    98
  - 2-17 Over-Voltage Control
    98
  - 3-02; 3-03 Minimum Reference
    98
  - 3-10 Preset Reference
    99
  - 3-15 Reference 1 Source
    100
  - 3-16 Reference 2 Source
    100
  - 4-10 Motor Speed Direction
    101
  - 4-53 Warning Speed High
    101
  - 4-56 Warning Feedback Low
    101
  - 4-57 Warning Feedback High
    101
  - 5-01 Terminal 27 Mode
    102
  - 5-1 Digital Inputs
    103
  - 5-12 Terminal 27 Digital Input
    104
  - 5-15 Terminal 33 Digital Input
    105
  - 5-40 Function Relay
    105
  - 6-00 Live Zero Timeout Time
    107
  - 6-01 Live Zero Timeout Function
    107
  - 6-10 Terminal 53 Low Voltage
    108
  - 6-13 Terminal 53 High Current
    108
  - 6-22 Terminal 54 Low Current
    108
  - 6-23 Terminal 54 High Current
    108
  - 6-14 Terminal 53 Low Ref./Feedb. Value
    109
  - 6-16 Terminal 53 Filter Time Constant
    109
  - 6-20 Terminal 54 Low Voltage
    109
  - 6-21 Terminal 54 High Voltage
    109
  - 6-24 Terminal 54 Low Ref./Feedb. Value
    110
  - 6-25 Terminal 54 High Ref./Feedb. Value
    110
  - 6-26 Terminal 54 Filter Time Constant
    110
  - 6-27 Terminal 54 Live Zero
    111
  - 6-50 Terminal 42 Output
    111
  - 6-51 Terminal 42 Output Min Scale
    112
  - 6-52 Terminal 42 Output Max Scale
    112
  - 14-01 Switching Frequency
    114
  - 14-03 Overmodulation
    114
  - 20-00 Feedback 1 Source
    114
  - 20-01 Feedback 1 Conversion
    115
  - 20-02 Feedback 1 Source Unit
    115
  - 20-03 Feedback 2 Source
    117
  - 20-04 Feedback 2 Conversion
    117
  - 20-07 Feedback 3 Conversion
    117
  - 20-12 Reference/Feedback Unit
    117
  - 20-13 Minimum Reference/Feedb.
    118
  - 20-14 Maximum Reference/Feedb.
    118
  - 20-20 Feedback Function
    118
  - Multi Zone, Single Setpoint
    121
  - Multi Zone, Multi Setpoint
    121
  - 20-21 Setpoint 1
    121
  - 20-22 Setpoint 2
    121
  - 20-70 Closed Loop Type
    122
  - 20-71 PID Performance
    122
  - 20-72 PID Output Change
    122
  - 20-73 Minimum Feedback Level
    122
  - 20-79 PID Autotuning
    123
  - 20-81 PID Normal/ Inverse Control
    123
  - 20-82 PID Start Speed (RPM)
    123
  - 20-83 PID Start Speed (Hz)
    123
  - 20-94 PID Integral Time
    124
  - 22-22 Low Speed Detection
    124
  - 22-23 No-Flow Function
    124
  - 22-24 No-Flow Delay
    125
  - 22-41 Minimum Sleep Time
    125
  - 22-42 Wake-Up Speed (RPM)
    125
  - 22-44 Wake-Up Ref./Fb Difference
    125
  - 22-45 Setpoint Boost
    126
  - 22-46 Maximum Boost Time
    126
  - 22-60 Broken Belt Function
    126
  - 22-62 Broken Belt Delay
    126
  - 22-75 Short Cycle Protection
    127
  - 22-76 Interval between Starts
    127
  - 22-77 Minimum Run Time
    127
  - Parameter Set-Up
    128
  - Main Menu Mode
    131
  - Changing Data
    131
  - Changing a Text Value
    131
  - Changing a Group of Numeric Data Values
    132
  - Changing of Data Value, Step-By-Step
    132
  - Read-Out and Programming of Indexed Parameters
    132
- Parameter Lists TR200
  133
  - Default Settings
    133
    
    Changes During Operation
    133
    
    Conversion Index
    133
    
    0-** Operation and Display
    134
    
    1-** Load/Motor
    137
  - Load / Motor
    137
    
    2-** Brakes
    139
    
    3-** Reference/Ramps
    140
  - Reference / Ramps
    140
  - 4-** Limits/Warnings
    142
  - Limits / Warnings
    142
  - 5-** Digital In/Out
    143
  - Digital in / out
    143
  - 6-** Analog In/Out
    145
  - Analog in / out
    145
    
    8-** Communication and Options
    147
    
    11-** Lonworks
    148
    
    13-** Smart Logic Controller
    149
    
    14-** Special Functions
    150
    
    15-** Drive Information
    152
    
    16-** Data Readouts
    154
    
    18-** Info & Readouts
    156
    
    20-** Drive Closed Loop
    157
    
    21-** Ext. Closed Loop
    159
    
    22-** Application Functions
    161
    
    23-** Time Based Funtions
    162
    
    24-** Application Functions 2
    163
    
    36-** Programmable I/O Option
    164
- Dedicated Factory Settings
  166
Troubleshooting Alarms and Warnings

168
- Alarm/Warning Code List
  171
- Description of Alarm Word, Warning Word and Extended Status Word
  172
- LED Indication
  172
- Fault Messages
  173
  - Acoustic Noise or Vibration
    182
  - General Specifications
    184
  - Mains Supply 200-240 VAC
    184
  - Mains Supply 3 Х 200-240 VAC-Normal Overload 110% for 1 Minute
    185
  - Output Current
    185
  - Mains Supply 3 Х 380-480 VAC-Normal Overload 110% for 1 Minute
    186
  - Max. Input Current
    186
  - Mains Supply 3 Х 525-600 VAC-Normal Overload 110% for 1 Minute
    188
  - Cable Lengths and Cross Sections
    190
  - Digital Inputs
    190
  - Mains Supply (L1, L2, L3)
    190
  - Motor Output (U, V, W)
    190
  - Analog Input
    191
  - Analog Output
    191
  - Control Card, RS-485 Serial Communication
    191
  - Pulse Inputs
    191
  - Control Card, 24 VDC Output
    192
  - Control Characteristics
    192
  - Digital Output
    192
  - Relay Outputs
    192
  - Control Card Performance
    193
  - Control Card, USB Serial Communication
    193
  - Protection and Features
    193
  - Surroundings
    193
  - Automatic Adaptations to Ensure Performance
    194
  - Derating for Ambient Temperature
    194
  - Purpose of Derating
    194
  - Derating for Low Air Pressure
    195
  - Derating for Running at Low Speed
    196
  - Index
    198

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Trane TR200 Series Programming Manual

Trane TR200 Series Programming Manual (297 pages)

Brand: Trane | Category: DC Drives | Size: 3 MB

Table of Contents

Table of Contents
2
TR200 Programming
5
Safety

6
- High Voltage Warning
  6
- TR200 Programming
  7
- Before Commencing Repair Work
  9
- Special Conditions
  9
- IT Line Power
  10
Introduction

12
How to Program

20
- Local Control Panel
  20
  - How to Operate the Graphical Keypad
    20
  - Quick Menu Mode
    27
  - Function Set-Ups
    29
  - Main Menu Mode
    34
- Parameter Selection
  38
  - Main Menu Structure
    38
- Main Menu - Operation and Display - Group 0
  38
Parameter Description

38
Troubleshooting

252
- Alarms and Warnings
  252
- Alarm Words
  256
- Warning Words
  257
- Extended Status Words
  258
- Fault Messages
  259
Parameter Lists

264
- Default Settings
  264
- Operation and Display
  267
- Load / Motor
  268
- Brakes
  269
  - Reference / Ramps
    269
  - Limits / Warnings
    270
  - Digital in / out
    271
  - Analog in / out
    272
  - Communication and Options
    273
  - Lonworks
    274
  - Smart Logic Controller
    274
  - Special Functions
    275
  - Adjustable Frequency Drive Information
    276
  - Data Readouts
    277
  - Info & Readouts
    278
  - FC Closed-Loop
    279
  - Ext. Closed-Loop
    280
  - Application Functions
    281
  - Time-Based Functions
    282
  - Application Functions
    283
Index

284

Trane TR200 Series Programming Manual

Trane TR200 Series Programming Manual (295 pages)

Brand: Trane | Category: Controller | Size: 4 MB

Table of Contents

Table of Contents
2
Safety

5
- High Voltage Warning
  6
- Before Commencing Repair Work
  9
- Special Conditions
  9
- IT Mains
  9
Introduction

11
How to Program

21
- Keypad
  21
  - How to Operate Graphical Keypad
    21
  - Quick Menu Mode
    27
  - Function Setups
    31
  - Main Menu Mode
    36
- Parameter Selection
  39
  - Main Menu Structure
    39
Parameter Description

39
Troubleshooting

243
- Alarms and Warnings
  243
- Alarm Words
  247
- Warning Words
  248
- Extended Status Words
  249
- Fault Messages
  250
Parameter Lists

257
- Parameter Lists TR200
  257
  - Default Settings
    257
  - Operation and Display
    258
  - Load / Motor
    260
  - Brakes
    261
  - Reference / Ramps
    262
  - Limits / Warnings
    263
  - Digital in / out
    264
  - Analog in / out
    266
  - Communication and Options
    268
  - Lonworks
    270
  - Smart Logic Controller
    270
- Special Functions
  271
- FC Information
  272
- Data Readouts
  274
- Info & Readouts
  276
- FC Closed Loop
  277
- Ext. Closed Loop
  278
- Application Functions
  280
- Time Based Funtions
  281
- Application Functions
  282

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Trane TR200 Series Operating Instructions Manual

Trane TR200 Series Operating Instructions Manual (85 pages)

D-Frame, 110-400 kW

Brand: Trane | Category: DC Drives | Size: 6 MB

Table of Contents

Table of Contents
4
1 Introduction

7
2 Installation

11
- Planning the Installation Site
  11
- Pre-Installation Check List
  11
- Mechanical Installation
  11
- Cooling
  11
- Lifting
  12
- Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units
  12
- Electrical Installation
  13
- General Requirements
  13
- Earth (Grounding) Requirements
  16
- Leakage Current (>3.5 Ma)
  16
- Earthing (Grounding) IP20 Enclosures
  17
- Earthing (Grounding) IP21/54 Enclosures
  17
- Motor Connection
  17
- Terminal Locations: D1H-D4H
  18
- Terminal Locations: D5H-D8H
  21
- Motor Cable
  29
- Motor Rotation Check
  29
- AC Mains Connection
  29
- Control Wiring Connection
  30
- Access
  30
- Using Screened Control Cables
  30
- Earthing (Grounding) of Screened Control Cables
  30
- Control Terminal Types
  31
- Wiring to Control Terminals
  32
- Control Terminal Functions
  32
- Serial Communication
  32
- Optional Equipment
  33
- Load Share Terminals
  33
- Regeneration Terminals
  33
- Anti-Condensation Heater
  33
- Brake Chopper
  33
- Mains Shield
  33
- Mains Disconnect
  33
- Contactor
  33
- Circuit Breaker
  34
3 Start up and Commissioning

35
- Pre-Start
  35
- Applying Power
  36
- Basic Operational Programming
  36
- Local-Control Test
  37
- System Start up
  38
4 User Interface

39
- Local Control Panel
  39
- LCP Layout
  39
- Setting LCP Display Values
  40
- Display Menu Keys
  40
- Navigation Keys
  41
- Operation Keys
  41
- Back up and Copying Parameter Settings
  41
- Uploading Data to the LCP
  42
- Downloading Data from the LCP
  42
- Restoring Default Settings
  42
- Recommended Initialisation
  42
- Manual Initialisation
  42
5 Programming

43
6 Application Examples

52
- Introduction
  52
7 Status Messages

57
- Status Display
  57
- Status Message Definitions Table
  57
8 Warnings and Alarms

60
- System Monitoring
  60
- Warning and Alarm Types
  60
- Warnings
  60
- Alarm Trip
  60
- Alarm Trip-Lock
  60
- Warning and Alarm Displays
  60
- Warning and Alarm Definitions
  61
- Fault Messages
  63
9 Basic Troubleshooting

70
- Start up and Operation
  70
10 Specifications

73
- Power-Dependent Specifications
  73
- General Technical Data
  76
- Fuse Tables
  80
- Protection
  80
- Fuse Selection
  80
- Short Circuit Current Rating (SCCR)
  81
- Connection Tightening Torques
  81
Index

82

Trane TR200 Series Operator's Manual

Trane TR200 Series Operator's Manual (86 pages)

Vertical Bypass/Non Bypass Panel

Brand: Trane | Category: DC Drives | Size: 3 MB

Table of Contents

Table of Contents
4
1 Introduction

8
- Purpose of the Manual
  8
- Overview
  8
- Typical Bypass Operation
  8
- Bypass Circuits
  8
- Three-Contactor Bypass
  8
- Bypass Options
  9
- Common Run/Stop with Bypass
  9
- Automatic Bypass
  9
- Run Permissive in Bypass
  9
- Basic Fire Mode in Bypass
  9
- Advanced Fire Mode in Bypass
  9
- Overload Protection
  9
- Bypass Platform Configurations
  10
- Switch Mode Power Supply
  10
- Control Transformer
  10
- Disconnects
  10
- Main Disconnect
  10
- Mode Selector Switch
  11
- Panel Configurations
  12
- Panel Voltage and Frame Ratings
  13
- Power Component Functions
  13
- Power Fusing
  13
2 Pre-Installation

14
- Receiving Inspection
  14
- Pre-Installation Check
  14
- Installation Site Check
  14
- Harsh Environments
  15
- Airborne Liquids
  15
- Airborne Solids
  15
- Corrosive Chemicals
  15
3 Installation

16
- Tools Required
  16
- Drive Fuses
  16
- Internal Main Panel Fuses
  18
- Mechanical Installation
  18
- Lifting
  18
- Hoist or Overhead Lift
  18
- Forklift
  18
- Shipping Weights
  18
- Cooling
  19
- Electrical Installation
  20
- Component Identification & Customer Connection
  22
- Wire and Cable Access
  30
- Wire Size
  34
- Wire Type Rating
  35
- Terminal Tightening Torques
  35
- Input Line Connection
  40
- Motor Wiring
  40
- Grounding (Earthing)
  41
- Control Wiring
  41
- Serial Communication Bus Connection
  42
- Drive Control Terminals
  43
4 Start up

44
- Inspection Prior to Start up
  45
- Start up Procedure
  45
5 Electromechanical Bypass (EMB2) Operation

48
- Typical Control Connections for Common HVAC Applications
  48
- EMB2 Auto Bypass
  50
- EMB2 Common Run/Stop
  50
- EMB2 Run Permissive
  51
- EMB2 Overload
  51
- EMB2 Safety Interlock
  52
- EMB2 Fire Mode
  52
- EMB2 Fault Reporting
  52
- EMB2 Switches
  53
6 Electronically Controlled Bypass (ECB) Operation

54
- Overview
  54
- ECB Control Card
  55
- ECB Drive or Bypass Selection
  58
- ECB Programming
  60
- ECB Hand/Off/Auto
  61
- ECB Mode of Operation
  61
- Bypass Status Word Bit Examples
  63
- ECB Auto Bypass
  63
- ECB Run Permissive
  64
- ECB Overload
  64
- ECB Safety Interlock
  65
- ECB Common Run/Stop
  65
- ECB Advanced Fire Mode
  66
- ECB Fault Reporting
  66
7 Start up Troubleshooting

68
- Option Panel Alarm and Warnings
  68
8 Appendix

72
- Dimensions
  72
- Mechanical Diagrams
  73
- Typical Wiring Diagrams
  77

Trane TR200 Series Operating Instructions Manual

Trane TR200 Series Operating Instructions Manual (63 pages)

Option Panel

Brand: Trane | Category: DC Drives | Size: 3 MB

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Trane TR200 Series Instruction Manual

Trane TR200 Series Instruction Manual (57 pages)

BACnet Option Module

Brand: Trane | Category: Control Unit | Size: 1 MB

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Trane TR200 Series Startup Procedure

Trane TR200 Series Startup Procedure (67 pages)

Brand: Trane | Category: DC Drives | Size: 0 MB

Table of Contents

Trane TR200 Series Installation Manual

Trane TR200 Series Installation Manual (24 pages)

Variable Frequency Drive Conversion TR1 to TR200

Brand: Trane | Category: Air Conditioner | Size: 5 MB

Table of Contents

Trane TR200 Series Operating Instructions Manual

Trane TR200 Series Operating Instructions Manual (37 pages)

Embedded BACnet

Brand: Trane | Category: Industrial Equipment | Size: 4 MB

Trane TR200 Series Installation Manual

Trane TR200 Series Installation Manual (6 pages)

Pedestal Kit for F-size Enclosures

Brand: Trane | Category: Enclosure | Size: 1 MB

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Trane TR200 Series Instructions Manual

Trane TR200 Series Instructions Manual (7 pages)

Programmable I/O Option Module

Brand: Trane | Category: I/O Systems | Size: 2 MB

Table of Contents

Trane TR200 Series Preventive Maintenance Instructions

Trane TR200 Series Preventive Maintenance Instructions (3 pages)

Brand: Trane | Category: DC Drives | Size: 0 MB

Table of Contents

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