Mitsubishi Electric MELSERVO MR-J5W3-444G Manuals

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Mitsubishi Electric MELSERVO MR-J5W3-444G User Manual (442 pages)

AC Servo System

Brand: Mitsubishi Electric | Category: Controller | Size: 43.32 MB

Safety Instructions
3
About the Manual
5
Object Units
6
U.s. Customary Units
6
Table of Contents
7
Chapter 1 Function

13
- Function Explanation
  13
Chapter 2 Control Mode

21
Chapter 3 Basic Function

85
- Outline of Servo Parameter and Object Dictionary
  85
- Servo Parameter
  85
- Object Dictionary [G] [WG]
  87
- Rotation/Travel Direction Selection [G] [WG]
  88
- Setting Methods of Functions
  89
- Rotation/Travel Direction Selection [A]
  92
- Setting Methods of Functions
  93
- Stroke Limit Function [G] [WG]
  94
- Explanation of the Stroke Limit Signal Names
  94
- Setting Methods of Functions
  95
- Stop Method at Stroke Limit Detection
  98
- Servo Parameter List
  99
- Stroke Limit Function [A]
  100
- Setting Methods of Functions
  100
- Stop Method at Stroke Limit Detection
  101
- Servo Parameter List
  101
- Limit Switch Release Position Assessment Function [G] [WG]
  102
- Outline
  102
- Precautions
  102
- Setting Methods of Functions
  102
- Command Unit Select Function [G] [WG]
  103
- Position Command Unit Selection Function
  103
- Speed Command Unit Selection Function
  105
- Command Unit Select Function [A]
  106
- Torque Command Unit Selection Function
  106
- Electronic Gear Function [G] [WG]
  107
- Setting Method
  107
- Setting Example
  108
- Electronic Gear Function [A]
  113
- Setting Method
  113
- Setting Example
  114
- Electronic Gear Selection Function
  116
- In-Position Range Setting
  117
- Setting Method [G] [WG]
  118
- Setting Method [A]
  118
- Assigning I/O Devices
  119
- Setting Method [G] [WG]
  120
- Setting Method [A]
  121
- Regenerative Option Selection
  122
- Regenerative Option
  122
- Alarm Function
  123
- Operation Status at Alarm Occurrence [G] [WG]
  123
- Operation Status at Alarm Occurrence [A]
  123
- Operation Status at Warning Occurrence [G] [WG]
  124
- Operation Status at Warning Occurrence [A]
  124
- Returning from an Alarm [G] [WG]
  125
- Returning from an Alarm [A]
  125
- Returning from a Warning
  125
- Alarm History [G] [WG]
  125
- Alarm History [A]
  127
- Stop Method at Occurrence of Alarms/Warnings
  127
- Timing Chart at Alarm Occurrence
  128
- Forced Stop Deceleration Function
  130
- Setting Method [G] [WG]
  130
- Setting Method [A]
  131
- Timing Chart [G] [WG]
  131
- Timing Chart [A]
  132
- Electromagnetic Brake Interlock Function
  133
- Base Circuit Shut-Off Delay Time Function
  133
- Setting Method [G] [WG]
  133
- Setting Method [A]
  134
- Timing Chart
  135
- Vertical Axis Freefall Prevention Function
  143
- Setting Method [G] [WG]
  143
- Setting Method [A]
  143
- Timing Chart [G] [WG]
  144
- Timing Chart [A]
  144
- Acceleration/Deceleration Function
  145
- Acceleration/Deceleration Time Constant
  145
- S-Pattern Acceleration/Deceleration Time Constant [G] [WG]
  147
- S-Pattern Acceleration/Deceleration Time Constant [A]
  148
- Acceleration/Deceleration [G] [WG]
  149
- Quick Stop [G] [WG]
  151
- Objects for Setting
  151
- Timing Chart
  152
- Halt [G] [WG]
  153
- Objects for Setting
  153
- Timing Chart
  153
- Command Pulse Train Monitoring Function [A]
  154
- Setting a Command Frequency Error Threshold
  154
- Setting PEN (Command Input Permission Signal)
  154
Chapter 4 Applicable Functions

155
- Tough Drive Function
  157
- Vibration Tough Drive
  157
- Instantaneous Power Failure Tough Drive
  157
- Compliance with SEMI-F47 Standard
  161
- Setting Method
  161
- Behavior
  161
- Requirements of the SEMI-F47 Standard
  162
- Calculation Method of Tolerance against Instantaneous Power Failure
  162
- Scale Measurement Function [G] [WG]
  163
- Outline
  163
- Function Block Diagram
  164
- System Configuration
  165
- Scale Measurement Encoders
  167
- Setting Method
  170
- Related Objects
  173
- Touch Probe [G] [WG]
  174
- Outline
  174
- Setting Method
  175
- Machine Diagnosis
  186
- Friction Vibration Estimation Function
  187
- Friction Failure Prediction Function
  193
- Vibration Failure Prediction Function
  202
- Total Travel Distance Failure Prediction Function
  208
- Gear Failure Diagnosis Function
  215
- Belt Diagnosis Function
  222
- Drive Recorder
  241
- Specification Outline
  243
- How to Use the Function [G] [WG]
  243
- How to Use the Function [A]
  246
- Servo Parameter/Object Dictionary
  248
- Standard Acquisition Waveform List [G] [WG]
  261
- Standard Acquisition Waveform List [A]
  263
- Waveform Recording Inapplicable Alarm List
  265
- List of Auxiliary Recording Data
  266
- Software Reset
  267
- Software Reset in MR Configurator2
  267
- Software Reset Via Network Communication [G] [WG]
  267
- Software Position Limit [G] [WG]
  268
- Setting Method
  268
- Torque Limit [G] [WG]
  271
- Setting Method
  271
- Checking "Limiting Torque" Status
  273
- Torque Limit [A]
  274
- Setting Method
  275
- Checking "Limiting Torque" Status
  276
- Speed Limit [G] [WG]
  277
- Setting Method
  277
- Checking "Limiting Speed" Status
  277
- Speed Limit [A]
  278
- Setting Method
  278
- Checking "Limiting Speed" Status
  280
- A/B/Z-Phase Pulse Output Function
  281
- Setting Method [G] [WG]
  282
- Setting Method [A]
  285
- Z-Phase Pulse Output
  288
- Degree Unit [G] [WG]
  289
- Summary
  289
- Position-Related Data When the Unit Is Set to "Degree
  290
- Setting Method
  291
- Sequence
  292
- Infinite Feed Function [G] [WG]
  293
- Outline
  293
- Setting Method
  293
- When the Servo Motor Rotates 32768 Rev or more
  293
- When Using the Infinite Feed Function with a Controller
  293
- Servo Amplifier Life Diagnosis Function
  294
- Cumulative Energization Time Function
  294
- Relay Usage Count Display Function
  295
- Encoder Communication Diagnosis Function
  296
- Usage [G] [WG]
  296
- Usage [A]
  297
- Diagnostic Procedure
  297
- Disconnection/Incorrect Wiring Detection Function
  298
- Input Open-Phase Detection Function
  298
- Output Open Phase Detection Function
  301
- Servo Motor Incorrect Wiring Detection Function [WG]
  303
- Overload Protection (Electronic Thermal) Function
  305
- Command Offset [G] [WG]
  306
Chapter 5 Monitoring

308
- Explanation of Monitor Signals
  308
- Name and Description of the Monitor Signals
  308
- Signal Block Diagram
  320
- Checking with MR Configurator2
  323
- Display All" Function
  323
- Graph Function
  323
- I/O Monitor Display
  324
- System Configuration Display
  325
- Analog Monitor [G] [WG]
  326
- Setting Method
  326
- Setting Details
  327
- Analog Monitor [A]
  331
- Setting Method
  331
- Setting Details
  332
Chapter 6 Functional Safety

336
- Functions and Configuration
  336
- Outline
  336
- Outline of Safety Sub-Functions
  336
- Risk Assessments
  337
- Signal
  338
- Explanation of Signals
  338
- Power-On Sequence
  340
- Setting Method
  341
- Setting Functional Safety Parameters
  341
- Functional Safety Parameters that Must be Set
  342
- Test Operation
  343
- Safety Sub-Function
  344
- Achievable Safety Level
  344
- I/O Function
  346
- STO Function
  356
- SS1 Function
  359
- SS2/SOS Function
  366
- SLS Function
  372
- SSM Function
  376
- SBC Function
  377
- SDI Function
  378
- SLI Function
  381
- SLT Function
  383
- Status Monitor (SM) Function
  387
- Multiple Operation Commands for Safety Sub-Functions
  387
- Simultaneous Operation of STO and SS1 Functions
  388
- At Alarm Occurrence
  389
- Troubleshooting
  391
- Parameter Combinations that Trigger [AL. 537.2 Parameter Combination Error a (Safety Sub-Function)]
  391
Chapter 7 Network Function

393
- IP Address Setting
  393
- Setting an IP Address [G] [WG]
  393
- Setting an IP Address [A]
  393
- Managing Accounts
  393
- Setting an Account
  394
- Precautions
  394
- FTP Server Function
  395
- Restrictions
  395
- Precautions
  395
- Directory Structure
  396
- Steps of Accessing the FTP Server
  396
- Firmware Update
  397
Chapter 8 Communication Function (Mitsubishi Electric Ac Servo Pro- Tocol) [A]

398
- Structure
  398
- System Architecture
  398
- Precautions for Using the RS-422/USB Communication Function
  400
- Communication Specifications
  401
- Outline of Communication Specifications
  401
- Setting Servo Parameters
  401
- Protocol
  402
- Transmission Data Configuration
  402
- Character Codes
  404
- Error Codes
  405
- Checksum
  405
- Time-Out Processing
  406
- Retry Processing
  406
- Initialization
  406
- Communication Procedure Example
  407
- Command and Data No. List
  408
- Reading Command
  408
- Writing Commands
  415
- Detailed Explanations of Commands
  417
- Data Processing
  417
- Status Display
  419
- Servo Parameter
  420
- External I/O Signal Status (DIO Diagnosis)
  423
- Input Device On/Off
  425
- Disabling/Enabling I/O Devices (DIO)
  426
- Input Device On/Off (Test Operation)
  426
- Test Operation Mode
  427
- Output Signal Pin On/Off (Output Signal (DO) Forced Output)
  431
- Alarm History
  432
- Current Alarm
  434
- Version
  435
- Absolute Position Monitoring
  436
- Revisions
  438
- Warranty
  439
- Trademarks
  440

Mitsubishi Electric MELSERVO MR-J5W3-444G User Manual (76 pages)

AC Servo System

Brand: Mitsubishi Electric | Category: Controller | Size: 9.56 MB

Safety Instructions
3
Disposal of Waste
4
About the Manual
5
U.s. Customary Units
6
Table of Contents
7
Chapter 1 Specifications

9
- Outline
  9
- Model Designation
  9
- Servo Amplifier/Motor Combinations
  11
- Servo Amplifier Standard Specifications
  12
- Mr-J5-_G
  12
- Mr-J5W2-_G
  15
- Mr-J5W3-_G
  16
- Functional Safety
  17
- Environment
  20
- Function Block Diagram
  21
- Mr-J5-_G
  21
- Mr-J5W_-_G
  23
- Configuration Including Peripheral Equipment
  24
- Special Specifications
  25
- Servo Amplifiers Without the Dynamic Brake (-ED/-RU)
  25
Chapter 2 Function

26
- Function List
  26
- Security
  37
Chapter 3 Structure

38
- Parts Identification
  38
- Switch Setting and Display of the Servo Amplifier
  42
- Switches
  42
- 7-Segment LED
  43
- CN1A/CN1B Connector LED
  46
- Status Leds
  47
Chapter 4 Startup

48
Chapter 5 Maintenance, Inspection and Parts Replacement

64
- Inspection Items
  64
- Periodic Inspection
  64
- Parts with a Service Life
  64
- Replacing Fan Unit
  65
Chapter 6 Compliance with Global Standards

66

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Mitsubishi Electric MELSERVO MR-J5W3-444G Manuals

Mitsubishi Electric MELSERVO MR-J5W3-444G User Manual (442 pages)

Table of Contents

Chapter 1 Function

Chapter 2 Control Mode

Chapter 3 Basic Function

Chapter 4 Applicable Functions

Chapter 5 Monitoring

Chapter 6 Functional Safety

Chapter 7 Network Function

Chapter 8 Communication Function (Mitsubishi Electric Ac Servo Pro- Tocol) [A]

Mitsubishi Electric MELSERVO MR-J5W3-444G User Manual (76 pages)

Table of Contents

Chapter 1 Specifications

Chapter 2 Function

Chapter 3 Structure

Chapter 4 Startup

Chapter 5 Maintenance, Inspection and Parts Replacement

Chapter 6 Compliance with Global Standards

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Mitsubishi Electric Categories