Mitsubishi Electric MR-J5W G-N1 Series Manuals

Manuals and User Guides for Mitsubishi Electric MR-J5W G-N1 Series. We have 1 Mitsubishi Electric MR-J5W G-N1 Series manual available for free PDF download: User Manual

Mitsubishi Electric MR-J5W G-N1 Series User Manual (624 pages)

AC Servo System

Brand: Mitsubishi Electric | Category: Controller | Size: 16.22 MB

Safety Instructions
3
About the Manual
5
Cables Used for Wiring
6
Customary Units
6
Table of Contents
7
Chapter 1 Introduction

15
Wiring Procedure

15
Servo Amplifier/Motor Combinations

16
- Rotary Servo Motor
  16
- Geared Servo Motor
  21
- Linear Servo Motor
  23
- Direct Drive Motor
  28
Wiring Check

30
- Power Supply System Wiring
  30
- I/O Signal Wiring
  32
Surrounding Environment

33
Chapter 2 Installation

34
Mounting Direction and Clearances

35
Keeping out Foreign Materials

38
Cable Stress

38
SSCNET III Cable Laying [B]

39
Fan Unit Replacement Procedure

41
Restrictions When Using this Product at an Altitude Exceeding 1000 M and up to 2000 M

44
Chapter 3 Signals and Wiring

45
Example Power Circuit Connections

46
- 200 V Class
  46
- 400 V Class
  50
- Using Servo Amplifier with DC Power Supply Input
  53
Example I/O Signal Connections

55
- MR-J5-_G_ (Excluding MR-J5-_G_-HS_)
  55
- Mr-J5-_G_-Hs
  58
- Mr-J5W_-_G
  61
- Mr-J5-_B
  64
- Mr-J5W_-_B
  67
- Mr-J5-_A
  70
Explanation of Power Supply System

78
- Explanation of Signals
  78
- Power-On Procedure [G] [B]
  80
- Power-On Procedure [A]
  81
- Wiring CNP1, CNP2, and CNP3
  82
Connectors and Pin Assignments

89
Signal (Device) Explanation

100
- Input Device
  100
- Output Device
  110
- Input Signal
  117
- Output Signal
  119
- Power Supply
  121
Interface

122
- Internal Connection Diagram [G]
  122
- Internal Connection Diagram [B]
  128
- Internal Connection Diagram [A]
  132
- Detailed Explanation of Interfaces
  135
- Source I/O Interface
  139
Servo Motor with an Electromagnetic Brake

141
- Connection Diagram
  141
SSCNET III Cable Connection [B]

143
Grounding

145
Chapter 4 Dimensions

146
Mr-J5-_G

146
- 200 V Class
  146
- 400 V Class
  149
Mr-J5W_-_G

152
Mr-J5-_B

154
- 200 V Class
  154
- 400 V Class
  157
Mr-J5W_-_B

159
Mr-J5-_A

161
- 200 V Class
  161
- 400 V Class
  164
Connector

166
- Mr-J5_-_G
  166
- Mr-J5_-_B
  170
- Mr-J5-_A
  171
Chapter 5 Characteristics

172
Overload Protection Characteristics

172
Power Supply Capacity and Generated Loss

175
- Power Supply Capacity
  175
- Generated Loss
  186
- Using Servo Amplifier with DC Power Supply Input
  188
Dynamic Brake Characteristics

189
- Dynamic Brake Operation
  190
Cable Flex Life

253
Inrush Currents at Power-On of Main Circuit and Control Circuit

254
Chapter 6 Options and Peripheral Equipment

255
Cables/Connector Sets

255
Regenerative Option

271
MR-CM Simple Converter

287
- Combination of Simple Converter and Servo Amplifier
  287
- Servo Amplifier Setting When Using a Simple Converter
  287
- Simple Converter Standard Specifications
  287
- External Interface
  289
- Signals and Wiring
  292
- Dimensions
  294
- Peripheral Equipment
  295
- Mounting Direction and Clearances
  296
Multifunction Regeneration Converter (FR-XC-(H))

297
- Precautions
  297
- Servo Amplifier Settings
  297
- Capacity Selection
  297
- Connection Diagram
  300
- Wiring and Peripheral Options
  302
PS7DW-20V14B-F Junction Terminal Block (Recommended) (1-Axis Servo Amplifier) [G] [B]

306
MR-TB26A Junction Terminal Block (Multi-Axis Servo Amplifier) [G] [B]

308
MR-TB50 Junction Terminal Block [A]

310
MR Configurator2

312
- Engineering Tool
  312
- Precautions for Using USB Communication Function and Ethernet Communication Function
  312
Battery

313
- Selection of Battery
  313
- MR-BAT6V1SET Battery
  314
- MR-BAT6V1SET-A Battery
  317
- MR-BT6VCASE Battery Case
  320
- MR-BAT6V1 Battery
  326
- Battery Cable and Junction Battery Cable
  327
Selection Example of Wires

328
Molded-Case Circuit Breakers, Fuses, Magnetic Contactors

331
Power Factor Improving DC Reactor

343
Power Factor Improving AC Reactor

350
Relay (Recommended)

355
Noise Reduction Techniques

356
- Noise Reduction Products
  360
Earth-Leakage Current Breaker

364
- Selection Method
  364
- Selection Example
  367
EMC Filter (Recommended)

369
MR-J3-D05 Safety Logic Unit

375
- Contents of the Package
  375
- Terms Related to Safety
  375
- Precautions
  376
- Residual Risks
  376
- Block Diagram and Timing Chart
  377
- Maintenance and Disposal
  377
- Functions and Configuration
  378
- Signal
  381
- LED Display
  388
- Rotary Switch Settings
  389
- Troubleshooting
  389
- Dimensions
  390
- Installation
  391
- Combinations of Cables and Connectors
  392
J5-CHP07-10P Cabinet-Mounting Attachment

393
- Compatible Models
  393
- Dimensions
  393
- View When Installed
  393
- Fitting Method
  394
- Components
  395
- Installation Dimensions
  395
J5-CHP08 Grounding Terminal Attachment

400
- Compatible Models
  400
- Restrictions
  400
- Appearance and Dimensions
  400
- View When Installed
  401
- Components
  402
- Installation Dimensions
  402
MR-ASCHP06 Shield Clamp Attachment

407
- Compatible Models
  407
- Appearance and Dimensions
  407
- Cable Connection Method
  408
- View When Installed
  409
- Components
  410
- Installation Dimensions
  410
Cables Manufactured by Mitsubishi Electric System & Service Co., Ltd

411
- SSCNET III Cable [B]
  411
SCC 15-F Shield Connection Clamp

412
- Compatible Models
  412
- Applicable Wire Diameter
  412
- Cable Connection Method
  412
- View When Installed
  413
Chapter 7 Absolute Position Detection System

414
Outline

414
- Characteristics
  414
- Restrictions [G]
  414
- Restrictions [B]
  414
- Restrictions [A]
  414
- Precautions [G] [A]
  415
- Precautions [B]
  415
- Configuration
  416
- Servo Parameter Setting [G]
  416
- Servo Parameter Setting [B]
  416
- Servo Parameter Setting [A]
  416
- Homing [G] [A]
  417
- Homing [B]
  417
- Checking the Detected Absolute Position Data
  417
- Procedure of Replacing a Servo Motor with Battery-Less Absolute Position Encoder
  419
- Procedure of Replacing a Servo Amplifier Without Losing the Absolute Position Data [B]
  420
Configuration and Specifications

421
- Connecting the Battery-Less Encoder
  421
- Connecting the Battery Backup Type Absolute Position Encoder
  423
Absolute Position Detection System by DIO [A]

427
- Standard Connection Example
  427
- Signal Explanation
  428
- Startup Procedure
  429
- Absolute Position Data Transfer Protocol
  430
- Absolute Position Data Transfer Errors
  443
Absolute Position Detection System Via Communication [A]

445
- Serial Communication Command
  445
- Absolute Position Data Transfer Protocol
  446
Chapter 8 Using Sto Function

449
Introduction

449
- Outline
  449
- Terms Related to Safety
  449
- Precautions
  449
- Residual Risks of the STO Function
  450
- Specifications
  450
- Maintenance
  451
Functional Safety I/O Signal Connector (CN8) and Pin Assignments

452
- Pin Assignment
  452
- Signal (Device) Explanation
  452
- How to Pull out the STO Cable
  453
Connection Example

454
Detailed Explanation of Interfaces

460
- Sink I/O Interface
  460
- Source I/O Interface
  462
Chapter 9 Using Functional Safety [G] (Exculuding Mr-J5-_G_-Hs_)

463
Introduction

463
Function Block Diagram

464
- Safety Sub-Function Control by Input Device
  464
- Safety Sub-Function Control by Network
  465
System Configuration

466
- Safety Sub-Function Control by Input Device
  466
- Safety Sub-Function Control by Network
  467
Specifications

468
Connectors and Pin Assignments

468
Example I/O Signal Connections

469
- Input Signal
  469
- Output Signal
  470
Connecting I/O Interfaces

471
- Source Input
  471
- Sink Input
  471
Wiring the SBC Output

472
Noise Reduction Techniques

473
Example of Connection with Other Devices

474
- Safety Sub-Function Control by Input Device
  474
- Safety Sub-Function Control by Network
  475
Chapter 10 Using Functional Safety [G] (Mr-J5-_G_-Hs_)

476
Introduction

476
Function Block Diagram

477
- Safety Sub-Function Control by Input Device
  477
- Safety Sub-Function Control by Network
  478
System Configuration

479
- Safety Sub-Function Control by Input Device
  479
- Safety Sub-Function Control by Network
  479
Specifications

480
Connectors and Pin Assignments

480
Example I/O Signal Connections

481
- Input Signal
  481
- Output Signal
  483
Connecting Safety I/O Interfaces

485
- Source Input
  485
- Sink Input
  487
- Source Output
  489
- Source/Sink Output
  490
Wiring the SBC Output

491
- Using SDO1_ and SDO2_ for SBCS
  491
- Using SDO3_ for SBCS
  491
Noise Reduction Techniques

492
Example of Connection with Other Devices

493
- Safety Sub-Function Control by Input Device
  493
- Safety Sub-Function Control by Network
  494
Chapter 11 Using a Linear Servo Motor

495
Functions and Configuration

495

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Mitsubishi Electric MR-J5W G-N1 Series Manuals

Mitsubishi Electric MR-J5W G-N1 Series User Manual (624 pages)

Table of Contents

Chapter 1 Introduction

Wiring Procedure

Servo Amplifier/Motor Combinations

Wiring Check

Surrounding Environment

Chapter 2 Installation

Mounting Direction and Clearances

Keeping out Foreign Materials

Cable Stress

SSCNET III Cable Laying [B]

Fan Unit Replacement Procedure

Restrictions When Using this Product at an Altitude Exceeding 1000 M and up to 2000 M

Chapter 3 Signals and Wiring

Example Power Circuit Connections

Example I/O Signal Connections

Explanation of Power Supply System

Connectors and Pin Assignments

Signal (Device) Explanation

Interface

Servo Motor with an Electromagnetic Brake

SSCNET III Cable Connection [B]

Grounding

Chapter 4 Dimensions

Mr-J5-_G

Mr-J5W_-_G

Mr-J5-_B

Mr-J5W_-_B

Mr-J5-_A

Connector

Chapter 5 Characteristics

Overload Protection Characteristics

Power Supply Capacity and Generated Loss

Dynamic Brake Characteristics

Cable Flex Life

Inrush Currents at Power-On of Main Circuit and Control Circuit

Chapter 6 Options and Peripheral Equipment

Cables/Connector Sets

Regenerative Option

MR-CM Simple Converter

Multifunction Regeneration Converter (FR-XC-(H))

PS7DW-20V14B-F Junction Terminal Block (Recommended) (1-Axis Servo Amplifier) [G] [B]

MR-TB26A Junction Terminal Block (Multi-Axis Servo Amplifier) [G] [B]

MR-TB50 Junction Terminal Block [A]

MR Configurator2

Battery

Selection Example of Wires

Molded-Case Circuit Breakers, Fuses, Magnetic Contactors

Power Factor Improving DC Reactor

Power Factor Improving AC Reactor

Relay (Recommended)

Noise Reduction Techniques

Earth-Leakage Current Breaker

EMC Filter (Recommended)

MR-J3-D05 Safety Logic Unit

J5-CHP07-10P Cabinet-Mounting Attachment

J5-CHP08 Grounding Terminal Attachment

MR-ASCHP06 Shield Clamp Attachment

Cables Manufactured by Mitsubishi Electric System & Service Co., Ltd

SCC 15-F Shield Connection Clamp

Chapter 7 Absolute Position Detection System

Outline

Configuration and Specifications

Absolute Position Detection System by DIO [A]

Absolute Position Detection System Via Communication [A]

Chapter 8 Using Sto Function

Introduction

Functional Safety I/O Signal Connector (CN8) and Pin Assignments

Connection Example

Detailed Explanation of Interfaces

Chapter 9 Using Functional Safety [G] (Exculuding Mr-J5-_G_-Hs_)

Introduction

Function Block Diagram

System Configuration

Specifications

Connectors and Pin Assignments

Example I/O Signal Connections

Connecting I/O Interfaces