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ZW 330-6
Hitachi ZW 330-6 Manuals
Manuals and User Guides for Hitachi ZW 330-6. We have
2
Hitachi ZW 330-6 manuals available for free PDF download: Operator's Manual
Hitachi ZW 330-6 Operator's Manual (497 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Compact Loader
| Size: 23 MB
Table of Contents
Getting on and off the Machine
3
Table of Contents
5
Machine Numbers
11
Aftertreatment Device
13
Safety
15
Recognize Safety Information
15
Understand Signal Words
15
Follow Safety Instructions
16
Prepare for Emergencies
17
Wear Appropriate Clothing
17
Inspect Machine
18
General Precautions for Cab
19
Use Handrails and Steps
20
Never Ride Attachment
20
Adjust Operator's Seat
20
Ensure Safety before Leaving or Standing up from Operator's Seat
21
Fasten Your Seat Belt
21
Move and Operate Machine Safely
22
Handle Starting Aids Safely
22
Operate Only from Operator's Seat
23
Jump Starting
23
Precautions for Operations
23
Investigate Job Site Beforehand
24
Equipment of Head Guard, ROPS, FOPS
25
Provide Signals for Jobs Involving Multiple Machines
25
Keep Riders off Machine
26
Drive Safely
26
Drive Machine Safely (Work Site
27
Drive Safely with Bucket Loaded
28
Drive on Snow Safely
28
Travel on Public Roads Safely
29
Avoid Injury from Rollaway Accidents
29
Avoid Accidents from Backing up and Turning
30
Avoid Positioning Bucket or Attachment over Anyone
31
Avoid Tipping
31
Never Undercut a High Bank
32
Dig with Caution
32
Perform Truck Loading Safely
32
Avoid Power Lines
33
Caution with an Overhead Obstacle
33
Precautions for Lightning
33
Protect against Flying Debris and Falling Object
34
Object Handling
35
Park Machine Safely
36
Store Attachments Safely
36
Transport Safely
37
Handle Fluids Safely−Avoid Fires
38
Practice Safe Maintenance
39
Warn Others of Service Work
40
Support Machine Properly
40
Stay Clear of Moving Parts
41
Support Maintenance Properly
41
Prevent Parts from Flying
42
Prevent Burns
42
Replace Rubber Hoses Periodically
43
Avoid High-Pressure Fluids
43
Prevent Fires
44
Evacuating in Case of Fire
45
Beware of Exhaust Fumes
46
Precautions for Welding and Grinding
46
Avoid Heating Near Pressurized Fluid Lines
46
Avoid Applying Heat to Lines Containing Flammable Fluids
47
Precautions for Handling Accumulator and Gas Damper
47
Precautions for Diesel Exhaust Fluid (DEF
47
Remove Paint before Welding or Heating
48
Beware of Asbestos and Silicon Dust and Other Contamination
48
Prevent Battery Explosions
49
Service Air Conditioning System Safely
49
Handle Chemical Products Safely
50
Dispose of Waste Properly
50
Notes for Aftertreatment Device
51
Precautions for Communication Terminal
52
Precautions for Communication Terminal Equipment
52
Articulation Stopper (Lock Bar
54
Safety Labels
55
Components Name
67
Getting on and off the Machine
70
Operator's Station
71
Aftertreatment Device
71
Automatic Regeneration
73
Repeated Inhibiting of Aftertreatment Device Cleaning
74
Cab Features
75
Front Console
76
Right Console
77
Fingertip Control Type
77
Multi-Function Joystick Type
78
Monitor Panel
79
Parking Brake Indicator (Red)
80
Brake Oil Low Pressure Indicator (Red)
80
Hydraulic Oil Level Indicator (Red)
80
Low Steering Oil Pressure Indicator (Red) (Option)
81
Transmission Warning Indicator (Red)
81
Communication Error Indicator (Yellow)
81
Discharge Warning Indicator (Red)
81
Engine Warning Indicator (Red)
82
Overheat Indicator (Red)
82
Engine Oil Low Pressure Indicator (Red)
82
Air Filter Restriction Indicator (Red)
83
Preheat Indicator (Yellow)
83
Coolant Temperature Gauge
84
Fuel Gauge
84
Turn Signal Indicator (Green)
85
High Beam Indicator (Blue)
85
Work Light Indicator (Yellow)
85
Clearance Light Indicator (Green)
85
Control Lever Lock Indicator (Red)
85
Multi Function Monitor
86
Default Setting
87
Basic Screen
88
How to Use Screens
89
Displaying Basic Screen
89
Monitor Operation
93
Alarm Occurrence Screen
94
Remedy
96
DEF/SCR System Alarm
98
Def/Adblue® Level Alarm
98
Urea SCR System Malfunction
99
Aftertreatment Device Regeneration
100
Aftertreatment Device Regeneration Status Display
100
Automatic Regeneration (Auto-Regeneration)
101
Manual Regeneration
102
Main Menu
103
Ride Control Drive Speed Setting
104
Dual Lift Arm Auto-Leveler
105
Height Kickout ON/OFF, Stop Height Setting
106
Operator's Station
107
Lower Kickout ON/OFF, Stop Height Setting
107
Brightness Adjustment
108
Mail (Option)
110
Setting Menu
112
Date and Time
113
Time Adjustment
113
Date Adjustment
115
Display Mode Setting
117
Auto Idling Stop
119
Auto Idling Stop: ON/OFF
119
Acting Time Setting
120
Rear View Camera Monitor
121
Aftertreatment Device Regeneration Inhibit
123
Setting Procedure
123
Transmission Setting
125
Shift Change Delay Mode Setting
125
Lockup Setting
127
Parallel/Tandem Switching Height Setting
129
Warm up Operation
131
Display Item Selection
133
Main Menu Display Order Change
135
Operator's Station
137
Information Menu
137
Operation Condition
138
Fuel Consumption
138
Maintenance
140
Maintenance Notice
140
Time Remains and Maintenance Interval
142
Troubleshooting
144
Monitoring
146
Switches, Steering Wheel and Pedals
148
Hazard Switch
149
Work Light Switch
150
Parking Brake Switch
151
Neutral Lever Lock (for the Forward/Reverse Lever)
152
Steering Wheel
152
Horn Switch
152
Key Switch
153
Turn Signal Lever
154
Light Switch
155
High-Low Beam Switch
156
Accelerator Pedal
157
Brake Pedal
157
Service Brake
157
Declutch Brake
157
Forward/Reverse Lever/ Shift Switch
158
Forward/Reverse Lever
158
Shift Switch
158
Wiper Switch
159
Wiper Operation
159
Front/Rear Wiper Switch
160
Tilt, Telescopic Lever/Steering Column Tilt Pedal
162
Right Console / Switches
163
Fingertip Control Type
163
Loading Control Levers
164
Right Console / Switches
166
Multi-Function Joystick Type
166
Loading Multi-Function Joystick Lever (Option)
167
Auxiliary Control Lever (Option)
168
Forward/Reverse Selector Switch
169
Operational Procedure
169
Loading Control Lever Lock Switch
170
Declutch Position Switch
170
Travel Mode Selector Switch
171
Power Mode Selector Switch
172
Aftertreatment Device Regeneration Switch
172
Fan Reverse Rotation Switch
173
Off
173
Auto
173
Manual Operation
174
Hydraulic Coupler Switch (Option)
174
Secondary Steering Operation Check Switch (Option)
175
Outline of Secondary Steering Circuit Air Bleeding
175
Ride Control Switch
176
Off
177
Auto
177
Operator's Station
177
Hold Switch
178
Right Console Slide Lever
178
Quick Power Switch
179
DSS (down Shift Switch)
180
Horn Switch
180
Cigar Lighter
181
Using Cigar Lighter
181
Ash Tray
181
Auto Air Conditioner
182
Feature
182
Components Name
183
Controller Part Name and Function
184
Cab Heater Operation
186
Cooling Operation
187
Defroster Operation
188
Cool Head/Warm Feet Operation
188
Tips for Optimal Air Conditioner Usage
189
For Rapid Cooling
189
When Windows Become Fogged
189
Off-Season Air Conditioner Maintenance
189
Adjusting Operator's Seat (Air Suspension Type Seat) (Sears)
190
Components Name
190
Rear Tray
192
Electric Power Output
192
Fuse Box
193
Fuse Box a
194
Fuse Box B
194
Hot/Cool Box
195
Tray and Drink Holder
195
ROPS Cab
196
Front Interior Light
198
Rear Interior Light
198
Sun Visor
199
Emergency Exit Hammer
199
Coat/Hat Hook
199
Upper Switch Panel (Option)
200
Rotary Light Switch (Option)
200
Rear View Mirror Heater Switch (Option)
200
Outside Rear View Mirror
201
Inside Rear View Mirror
201
Cab Door
201
Door Lock Knob
202
Door Open/Close Lever
202
Window Open/Close Levers
202
When Fully Opening the Door (ZW310-6)
203
Cab Door Release Lever (ZW310-6)
203
Cab Air Prefilter (Option)
204
Battery Disconnect Switch
205
Switch Operation
206
Operator's Station
207
Articulation Stopper (Lock Bar)
207
Towing Pin
208
Inspection/Maintenance Side Access Cover
209
Rear Grille
210
Steps
211
Tool Box
211
Vandal-Resistant Devices
212
Seat Belt
214
Digital Radio Unit (Built-In Microphone)
215
Control Panel
215
LCD Display
216
Basic Operation
217
FM/AM Radio Operation
221
Control Panel
221
Bluetooth® Input
224
USB Device Input
229
Setting Screens
232
Reset Settings
232
Bluetooth Connection
237
Digital Radio Unit (External Microphone)
241
Control Panel
241
LCD Display
242
Basic Operation
243
FM/AM Radio Operation
247
Control Panel
247
Bluetooth® Input
250
Setting Screens
255
Break-In
264
Break-In Period for New Machine
264
Work Mode for Break-In
264
Operating the Engine
265
Inspect Machine Daily before Starting
265
Check before Starting
267
Starting Engine
269
Starting in Cold Weather
271
Check after Starting
272
Using Booster Batteries
273
Warm up
275
Cold Weather Warm up
276
Stopping Engine
278
Moving the Machine
279
Driving the Machine
279
Starting to Move
280
Parking Brake Switch
285
Drive Speed Change
286
Changing Forward/Reverse Drive Direction
286
Steering Wheel
287
Secondary Steering (Option)
288
Emergency Stop and Restart of Operation
289
Precautions for Driving on Slopes
292
Precautions to be Taken if Machine Failure Occurs
293
Stop
294
Parking
296
Emergency Stopping
297
Operating the Machine
298
Loading Control Levers
298
Control Lever Lock
301
Declutch Position Switch
302
Adjustment of Bucket Auto Leveler
303
Adjustment of Bucket Angle Switch
305
Adjustment of Dual Lift Arm Auto Leveler
307
Auto Idling Stop
308
Aftertreatment Device Manual Regeneration
310
Before Operation
313
Ensure Safety When Operating on Road Shoulders
313
Avoid Overloading
313
Avoid Rapid Steering Changes And/Or Sudden Braking
313
Avoid Operation with Loads on Only One Side
313
Avoid Frequent Bucket Shaking
313
Excavation
314
Grading
316
Loading
317
Dozing
320
Stock Piling
320
Removing Snow
321
Lifting Wheel Loader
321
Precautions for after Operation
322
Transporting
324
Transporting by Road
324
Selecting a Trailer
324
Loading / Unloading on Trailer
325
Fastening Machine for Transporting
327
Transporting Wheel Loader (Urgent Situation)
328
Towing Method
332
Lifting Machine
333
Maintenance
334
Correct Maintenance and Inspection Procedures
334
Check the Hour Meter Regularly
336
Layout
337
Preparations for Inspection and Maintenance
341
Articulation Lock
343
Inspection/ Maintenance Side Access Cover
344
Rear Grille
345
Periodic Replacement of Parts
346
Inspection and Maintenance Table
347
Kind of Oils
351
List of Consumable Parts
353
Greasing
355
Engine
360
Check Engine Oil Level
360
Check Crankcase Breather Tube
361
Change Engine Oil
362
Replace Engine Oil Filter
363
Replace Crankcase Air Breather Element
365
Check Vibration Damper
367
Power Train
368
Check Transmission Oil Level
368
Change Transmission Oil
369
Change Transmission Oil Filter
369
Clean Suction Strainer
369
Clean Torque Converter Air Breather
372
Check Axle Oil Level
373
Maintenance
374
Change Axle Oil
374
Check Surroundings Around Axle and Covers for Oil Leaks
375
Clean Axle Housing Air Breather
376
Hydraulic System
377
Check Hydraulic Oil Level
379
Change Hydraulic Oil
380
Clean Suction Filter
382
Clean Pilot Oil Filter
383
Replace Hydraulic Oil Return Filter
385
Replace Air Breather Element
386
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
387
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage
388
Check Gas Pressure in Ride Control Accumulator
388
Check Gas Pressure in Steering Accumulator
388
Check Hoses and Lines
389
Fuel System
393
Check Fuel Level
393
About Biodiesel Fuel
393
Drain Water and Sediment from Fuel Tank
395
Drain Fuel Pre-Filter
396
Replace Fuel Main Filter Element
398
Replace Fuel Pre-Filter Element
398
Clean Fuel Pump Strainer
400
Check Fuel Hoses
401
Air Cleaner
402
Replace Air Cleaner Element (ZW310-6)
402
Clean Air Cleaner Outer Element (ZW330-6)
403
Replace Air Cleaner Outer and Inner Elements (ZW330-6)
403
Maintenance
404
Clean Dust Ejection Valve (ZW310-6 Only)
404
Check Air Inlet System
405
Cooling System
406
Check Coolant Level
407
Check Drive Belt
408
Replace DCA4 Coolant Filter Cartridge
409
Clean Radiator/Oil Cooler Cores and Other Cooling System
413
Check Drive Belt Tensioner
414
Change Coolant
415
Electrical System
417
Batteries
417
Avoid Hazard by
417
If You Spill Acid on Yourself, Call 911, then
418
If Acid Is Swallowed, Call 911, then
418
Check Monitor Functions and All Other Instrument Operation
421
Check Work Lights
421
Check Horn and Backup Alarm
422
Check Electrical Harnesses and Fuses
423
Fuse Box a
424
Fuse Box B
424
Brake System
425
Check Right and Left Brake Interlocking Performance
425
Check Parking Brake Force
426
Check Accumulator Function, Gas Leakage, Looseness, and Damage
427
Check Gas Pressure in Accumulator
428
Check Brake Disks (Service and Parking)
428
Tire
429
Check and Replace Tire (Tire Pressure)
429
Check Tire for Damage
430
Check Wheel Bolt Torque
430
Air Conditioner
434
Clean/Replace Air Conditioner Circulation/Fresh Air Filters
434
Check Air Conditioner
436
Check Air Conditioner Piping
436
Check Air Conditioner Condenser
437
Check Air Conditioner Compressor Belt
437
Check Refrigerant
438
Replace Air Conditioner Receiver Dryer
438
Check Compressor and Pulley
438
Replace Cab Air Prefilter (Optional)
439
Aftertreatment Device
440
Check and Clean Aftertreatment Device
440
Urea SCR System
441
Check Def/Adblue® Level
442
Refill Def/Adblue
442
Replace Def/Adblue
444
Replace Def/Adblue® Supply Module Main Filter
445
Replace Def/Adblue® Tank Water Supply Inlet Filter
446
Miscellaneous
447
Check Bucket Teeth and Cutting Edge
447
Check and Replace Seat Belt and Lower Tether
448
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
448
Check Windshield Washer Fluid Level
448
Check Play Amount in Steering Wheel Movement
449
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
450
Check Rearview Mirror and Inside Rearview Mirror
451
Check Steps and Handrails for Damage and Looseness
451
Clean Engine Compartment and Hood
452
Check Sound Absorbing Mat Around Engine
452
Advertisement
Hitachi ZW 330-6 Operator's Manual (506 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Front End Loaders
| Size: 18 MB
Table of Contents
Table of Contents
5
Machine Numbers
11
Aftertreatment Device
12
Intended Use
13
Modifications
13
Safety
15
Recognize Safety Information
15
Understand Signal Words
15
Follow Safety Instructions
16
Prepare for Emergencies
17
Wear Protective Clothing
17
Protect against Noise
18
Inspect Machine
18
General Precautions for the Cab
19
Use Handrails and Steps
20
Never Ride Attachment
20
Adjust Operator's Seat
20
Ensure Safety before Rising from or Leaving Operator's Seat
21
Fasten Your Seat Belt
21
Move and Operate Machine Safely
22
Handle Starting Aids Safely
22
Operate Only from Operator's Seat
23
Jump Starting
23
Investigate Job Site Beforehand
24
Equipment of Head Guard, ROPS, FOPS
25
Provide Signals for Jobs Involving Multiple Machines
25
Keep Riders off Machine
26
Drive Safely
26
Drive Machine Safely (Work Site
27
Drive Safely with Bucket Loaded
28
Drive on Snow Safely
28
Travel on Public Roads Safely
29
Avoid Injury from Rollaway Accidents
29
Avoid Accidents from Backing up and Turning
30
Avoid Positioning Bucket or Attachment over Anyone
31
Avoid Tipping
31
Never Undercut a High Bank
32
Dig with Caution
32
Perform Truck Loading Safely
32
Avoid Power Lines
33
Precautions for Operation
33
Precautions for Lightning
33
Protect against Flying Debris and Falling Object
34
Object Handling
35
Protect against Flying Debris
35
Park Machine Safely
36
Store Attachments Safely
36
Transport Safely
37
Handle Fluids Safely−Avoid Fires
38
Practice Safe Maintenance
39
Warn Others of Service Work
40
Support Machine Properly
40
Stay Clear of Moving Parts
41
Support Maintenance Properly
41
Prevent Parts from Flying
42
Prevent Burns
42
Replace Rubber Hoses Periodically
43
Avoid High-Pressure Fluids
43
Prevent Fires
44
Evacuating in Case of Fire
46
Beware of Exhaust Fumes
46
Precautions for Welding and Grinding
46
Avoid Heating Near Pressurized Fluid Lines
47
Avoid Applying Heat to Lines Containing Flammable Fluids
47
Precautions for Handling Accumulator and Gas Damper
47
Remove Paint before Welding or Heating
48
Beware of Asbestos and Silica Dust and Other Contamination
48
Prevent Battery Explosions
49
Service Air Conditioning System Safely
49
Handle Chemical Products Safely
50
Dispose of Waste Properly
50
Notes on Aftertreatment Device
51
Precautions for Communication Terminal
51
Precaution for Communication Terminal Equipment
52
Visibility Map
54
Safety Signs
56
Name of Components
67
Getting on and off the Machine
68
Operator's Station
69
About Aftertreatment Device
69
Cab Features
72
Front Console
73
Right Console
74
Fingertip Control Type
74
Multi-Function Joystick Type
75
Monitor Panel
76
Parking Brake Indicator (Red)
77
Brake Oil Low Pressure Indicator (Red)
77
Hydraulic Oil Level Indicator (Red)
77
Low Steering Oil Pressure Indicator (Red)
78
Transmission Warning Indicator (Red)
78
Communication Error Indicator (Yellow)
78
Discharge Warning Indicator (Red)
78
Engine Trouble Indicator (Red)
79
Overheat Indicator (Red)
79
Engine Oil Low Pressure Indicator (Red)
79
Air Filter Restriction Indicator (Red)
80
Preheat Indicator (Yellow)
80
Coolant Temperature Gauge
81
Fuel Gauge
81
Turn Signal Indicator (Green)
82
High Beam Indicator (Blue)
82
Work Light Indicator (Yellow)
82
Clearance Light Indicator (Green)
83
Control Lever Lock Indicator (Red)
83
Multi Function Monitor
84
Default Setting
85
Basic Screen
86
How to Use Screens
87
Displaying Basic Screen
87
Monitor Operation
91
Alarm Occurrence Screen
92
Remedy
94
DEF/SCR System Alarm
97
Def/Adblue® Level Alarm
97
Urea SCR System Malfunction
98
Aftertreatment Device
99
Aftertreatment Device Condition Display
99
Aftertreatment Device Manual Regeneration Request
100
Aftertreatment Device Manual Regeneration Procedure
101
Main Menu
103
Ride Control Drive Speed Setting
104
Dual Lift Arm Auto-Leveler
105
Height Kickout ON/OFF, Stop Height Setting
106
Lower Kickout ON/OFF, Stop Height Setting
107
Brightness Adjustment
108
Mail (Optional)
110
Setting Menu
112
Date and Time
113
Time Adjustment
113
Date Adjustment
115
Display Mode Setting
117
Auto Shut-Down (Optional)
119
Auto Shut-Down: ON/OFF
119
Auto Shut-Down: Setting Time
120
Rear View Camera Monitor
121
Rear View Camera on (Constant Display)/Off (Non-Display)/Auto (Display at Reverse Operation)
121
Aftertreatment Device Regeneration Inhibited
123
Setting Procedure
123
Transmission Setting
125
Shift Change Delay Mode Setting
125
Lockup Setting
127
Parallel/Tandem Switching Setting
129
Warm up Operation
131
Language Settings
133
List of Display Language
135
Display Item Selection
136
Main Menu Sequence Change
138
Information Menu
140
Operation
141
Fuel Consumption
141
Maintenance
143
Maintenance Notice
143
Remaining Time and Maintenance Interval
145
Monitoring
147
Switches, Steering Wheel and Pedals
149
Forward/Reverse Lever/ Shift Switch
150
Forward/Reverse Lever
150
Shift Switch
150
Neutral Lever Lock (for the Forward/Reverse Lever)
151
Steering
151
Horn Switch
151
Turn Signal Lever
152
Light Switch
153
High-Low Beam Switch
154
Key Switch
154
Wiper Switch
155
Wiper Operation
155
Front/Rear Wiper Switch
156
Hazard Switch
157
Work Light Switch
158
Parking Brake Switch
159
Accelerator Pedal
160
Brake Pedal
160
Service Brake
160
Clutch Cut off Brake
160
Tilt, Telescopic Lever/Steering Column Pop-Up Pedal
161
Right Console / Switches
162
Fingertip Control Type
162
Multi-Function Joystick Type
163
Control Lever
164
Fingertip Control Type
164
Multi-Function Joystick Lever
166
Control Lever Lock Switch
167
Armrest Adjust Handle
167
Right Console Fore-Aft Adjustment
167
Travel Mode Selector
168
Clutch Cut Position Switch
169
Power Mode Switch
169
Quick Power Switch
170
Hold Switch
171
DSS (down Shift Switch)
171
Ride Control Switch
172
Auto
173
Off
173
Fan Reverse Rotation Switch
174
Manual Operation
174
Auto
175
Forward/Reverse Selector Switch
176
Operational Procedure
176
Emergency Steering Operation Check Switch
177
Cigar Lighter
178
Using Cigar Lighter
178
Ash Tray
178
Auto Air Conditioner
179
Features
179
Components Name
180
Controller Part Name and Function
181
Cab Heater Operation
183
Cooling Operation
184
Defroster Operation
185
Cool Head/Warm Feet Operation
185
Tips for Optimal Air Conditioner Usage
186
For Rapid Cooling
186
When Windows Become Misty
186
Off-Season Air Conditioner Maintenance
186
Adjusting Operator's Seat (Air Suspension Type Seat)
187
Components Name
187
Rear Tray
192
Electric Power Output (Optional)
192
Fuse Box
193
Fuse Box a
194
Fuse Box B
194
Hot/Cool Box
195
Tray and Drink Holder
195
ROPS Cab (ZW310-6)
196
ROPS Cab (ZW330-6)
198
Room Light (ZW310-6)
200
Room Light (ZW330-6)
201
Emergency Evacuation Hammer
202
Sun Visor
202
Coat Hook
203
Upper Switch Panel (Optional)
204
Rotary Light Switch (Optional)
204
Rear View Mirror Heater Switch (Optional)
204
AM/FM Radio Operation
205
Audio Input
208
DAB Operating (Optional)
209
Names of Parts
210
Basic Operation
212
Dab
213
Radio
217
External
219
Display Switch
221
Menus
222
Outside Rear View Mirror
228
Installation and Adjustment of Mirrors
228
Mirror Installation Diagram
229
Room Rear View Mirror
231
Cab Door
231
Right Door Open/Close Lever (ZW310-6)
232
Right Door Lock (ZW310-6)
232
Door Lock Knob (ZW330-6)
232
Window Open/Close Levers
233
Left Door Open/Close Lever (ZW310-6)
234
Door Open/Close Lever (ZW330-6)
234
When Fully Opening the Left Door (ZW310-6)
234
Cab Door Release Lever (ZW310-6)
234
Battery Disconnect Switch
235
Switch Operation
236
Articulation Lock Bar
237
Towing Pin
238
Inspection/Maintenance Side Access Cover
239
Rear Grille
240
Steps
241
Tool Box
241
Vandal-Proof Devices
242
Seat Belt
244
Seat Pocket
244
Break-In
245
Break-In Operation for New Machine
245
Operating Engine
247
Inspect Machine Daily before Starting
247
Check before Starting
249
Starting Engine
251
Starting in Cold Weather
253
Check after Starting
254
Using Booster Batteries
255
Warming up Operation
257
Warming up Operation in Cold Weather
258
Stopping Engine
260
Driving Machine
261
Driving the Machine
261
Starting to Move
262
Parking Brake Switch
267
Drive Speed Change
268
Changing Forward/Reverse Drive Direction
268
Steering Wheel
269
Emergency Steering
270
Stop and Restart of Driving
271
Precautions for Driving on Slopes
274
Precautions to be Taken if Machine Failure Occurs
275
Stop the Machine
276
Parking
278
Emergency Evacuation
279
Operating Machine
281
Control Lever
281
Control Lever Lock Switch
284
Clutch Cut Position Switch
285
Adjustment of Bucket Auto Leveler
286
Adjustment of Dual Lift Arm Auto Leveler
288
Auto Shut-Down (Optional)
289
Aftertreatment Device Manual Regeneration Procedure
291
Before Operation
293
Precautions for Operation
293
Ensure Safety When Operating on Road Shoulders
293
Avoid Overloading
294
Avoid Rapid Steering Changes And/Or Sudden Braking
294
Avoid Operation with Biased Loads
294
Excavation
295
Grading
297
Loading
298
Dozing
301
Scooping
301
Removing Snow
302
Lifting Wheel Loader
302
Precautions for after Operations
303
Transporting
305
Transporting by Road
305
Transporting by Trailer
305
Loading / Unloading on Trailer
306
Fastening Machine for Transporting
308
Transporting Wheel Loader (Urgent Situation)
309
Towing Method
313
Lifting Machine
314
Maintenance
315
Correct Maintenance and Inspection Procedures
315
Check the Hour Meter Regularly
317
Layout
318
Preparations for Inspection and Maintenance
322
Lock Frames
324
Inspection/Maintenance Side Access Cover
325
Rear Grille
326
Periodic Replacement of Parts
327
Maintenance Guide
328
Kind of Oils
334
List of Consumable Parts
337
Greasing
341
Engine
346
Check Engine Oil Level
346
Change Engine Oil
347
Replace Engine Oil Filter
349
Check Crankcase Breather Tube
350
Replace Crankcase Air Breather Element
351
Check Vibration Damper
353
Power Train
354
Check Transmission Oil Level
354
Change Transmission Oil
355
Replace Transmission Oil Filter
355
Clean Transmission Oil Suction Strainer
355
Torque Converter Air Breather
358
Check Axle Oil Level
359
Change Axle Oil
360
Check Surroundings Around Axle and Covers for Oil Leaks
361
Clean Axle Housing Air Breather
361
Hydraulic System
362
Inspection and Maintenance of Hydraulic Equipment
362
Check Hydraulic Oil Level
364
Change Hydraulic Oil/Clean Hydraulic Oil Tank
365
Bleed Air from the Hydraulic System
366
Clean Suction Filter
367
Clean Pilot Oil Filter (Brake Circuit)
368
Clean Pilot Oil Filter (Steering Circuit)
370
Replace Hydraulic Tank Oil Filter
371
Replace Air Breather Element
373
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
374
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage
375
Check Gas Pressure in Ride Control Accumulator
375
Check Gas Pressure in Steering Accumulator
375
Check Hoses and Lines
376
Fuel System
381
Check Fuel Level
381
Recommended Fuel
381
Refueling
382
Drain Water and Sediment from Fuel Tank
383
Drain Fuel Pre-Filter
384
Bleed Air from the Fuel System
385
Replace Fuel Main Filter Element
386
Replace Fuel Pre-Filter Element
387
Clean Fuel Solenoid Pump Strainer
388
Check Fuel Hoses
390
Air Cleaner
391
Replace Air Cleaner Element (ZW310-6)
391
Clean Air Cleaner Outer Element (ZW330-6)
392
Replace Air Cleaner Outer and Inner Elements (ZW330-6)
392
Dust Ejection Valve (ZW310-6 Only)
393
Check Air Inlet System
394
Cooling System
395
Coolant
395
Precautions for Handling Antifreeze
395
Check Coolant Level
397
Check Drive Belt
398
Check Drive Belt Tensioner
399
Replace DCA4 Coolant Filter Cartridge
400
Change Coolant
405
Clean Radiator/Oil Cooler and Other Cooling System
407
Electrical System
408
Batteries
408
Check Monitor Functions and All Other Instrument Operation
412
Check Work Lights
413
Check Horn and Reverse Buzzer
414
Check Electrical Harnesses and Fuses
415
Fuse Box a
416
Fuse Box B
416
Brake System
417
Check Right and Left Brake Interlocking Performance
417
Check Parking Brake Force
418
Check Accumulator Function, Gas Leakage
419
Looseness, and Damage
419
Check Gas Pressure in Accumulator
420
Check Brake Disks (Service and Parking)
420
Tire
421
Check Air Pressure
421
Adjustment
421
Check Tire for Damage
422
Check Wheel Bolt Torque
422
Removal and Installation of Tire
425
Tire Wheel
425
Air Conditioner
426
Clean/Replace Air Conditioner Circulation/Fresh
426
Air Filters
426
Check Air Conditioner
430
Check Air Conditioner Piping
430
Check Air Conditioner Condenser
431
Check Air Conditioner Drive Belt
431
Check Refrigerant
432
Replace Air Conditioner Receiver Dryer
432
Check Compressor and Pulley
432
Miscellaneous
433
Check Bucket Teeth and Cutting Edge
433
Check and Replace Seat and Seat Belt
434
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
434
Check Windshield Washer Fluid Level
434
Check Play Amount in Steering Wheel Stroke
435
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
436
Check Rearview Mirror and Inside Rearview Mirror
437
Check Steps and Handrails for Damage and Looseness
437
Clean Engine Compartment and Hood
438
Check Sound Absorbing Mat Around Engine
438
Cleaning of Rear View Camera Lens
438
Check and Adjust Valve Clearance
439
Retighten Front Axle and Rear Axle Support Mounting Bolts
439
Tightening and Retightening Torque of Nuts and Bolts
440
Aftertreatment Device
453
Check and Clean Aftertreatment Device
453
Urea SCR System
454
Check Def/Adblue
456
Refill Def/Adblue
456
Change Def/Adblue
458
Replace Def/Adblue® Supply Module Main Filter
459
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