Hitachi ZW180 Manuals

Manuals and User Guides for Hitachi ZW180. We have 2 Hitachi ZW180 manuals available for free PDF download: Technical Manual, Operator's Manual

Hitachi ZW180 Operator's Manual

Hitachi ZW180 Operator's Manual (334 pages)

Wheel Loader

Brand: Hitachi | Category: Compact Loader | Size: 6.58 MB

Table of Contents

Table of Contents

9
- Safety
  13
- Recognize Safety Information
  13
- Understand Signal Words
  13
- Follow Safety Instructions
  14
- Prepare for Emergencies
  14
- Wear Protective Clothing
  15
- Protect against Noise
  15
- Inspect Machine
  15
- General Precautions for Cab
  16
- Use Handholds and Steps
  17
- Adjust the Operator's Seat
  17
- Ensure Safety before Rising from or Leaving Operator's Seat
  17
- Fasten Your Seat Belt
  18
- Move and Operate Machine Safely
  18
- Handle Starting Aids Safely
  18
- Operate Only from Operator's Seat
  19
- Jump Starting
  19
- Investigate Job Site Beforehand
  20
- Equipment of Head Guard, Rops, Fops
  21
- Provide Signals for Jobs Involving Multiple Numbers of Machines
  21
- Keep Riders off Machine
  22
- Drive Safely
  22
- Drive Machine Safely (Work Site
  23
- Drive Safely with Bucket Loaded
  23
- Drive on Snow Safely
  24
- Travel on Public Roads Safely
  24
- Avoid Injury from Rollaway Accidents
  25
- Avoid Accidents from Backing up and Turning
  26
- Avoid Positioning Bucket over Anyone
  27
- Avoid Tipping
  27
- Never Undercut a High Bank
  28
- Dig with Caution
  28
- Perform Truck Loading Safely
  28
- Avoid Power Lines
  29
- Precautions for Operation
  29
- Precautions for Lightening
  29
- Object Handling
  29
- Protect against Flying Debris
  30
- Park Machine Safely
  30
- Store Attachments Safely
  31
- Transport Safely
  31
- Handle Fluids Safely−Avoid Fires
  32
- Practice Safe Maintenance
  33
- Warn Others of Service Work
  34
- Support Machine Properly
  34
- Stay Clear of Moving Parts
  34
- Support Maintenance Properly
  35
- Prevent Parts from Flying
  35
- Prevent Burns
  36
- Replace Rubber Hoses Periodically
  36
- Avoid High-Pressure Fluids
  37
- Prevent Fires
  38
- Evacuating in Case of Fire
  39
- Beware of Exhaust Fumes
  39
- Precautions for Welding and Grinding
  39
- Avoid Heating Near Pressurized Fluid Lines
  40
- Avoid Applying Heat to Lines Containing Flammable Fluids
  40
- Remove Paint before Welding or Heating
  40
- Beware of Asbestos Dust
  41
- Prevent Battery Explosions
  41
- Service Air Conditioning System Safely
  41
- Handle Chemical Products Safely
  42
- Dispose of Waste Properly
  42
- Safety Signs
  43
- Components Name
  53
- Operator's Station
  54
- Cab Features
  54
- Front Console
  55
- Right Console
  56
- Monitor Panel
  57
  - Stop Indicator
    58
  - Service Indicator
    58
  - Parking Brake Indicator
    59
  - Brake Oil Low Pressure Indicator
    59
  - Brake Oil Low Level Indicator
    59
  - Emergency Steering Indicator (Optional)
    59
  - Low Steering Oil Pressure Indicator (Optional)
    60
  - Seat Belt Indicator
    60
  - Discharge Warning Indicator
    60
  - Engine Warning Indicator
    60
  - Overheat Indicator
    61
  - Engine Oil Low Pressure Indicator
    61
  - Fuel Filter Restriction Indicator
    61
  - Air Filter Restriction Indicator
    61
  - Transmission Warning Indicator
    62
  - Transmission Oil Filter Restriction Indicator
    62
  - Hydraulic Oil Temperature Indicator
    62
  - Transmission Oil Temperature Indicator
    62
  - Engine Coolant Temperature Gauge
    63
  - Transmission Oil Temperature Gauge
    63
  - Fuel Gauge
    63
  - Preheat Lamp
    64
  - Turn Signal Indicator
    64
  - High Beam Indicator
    64
  - Work Light Indicator
    64
  - Clealance Light Indicator
    64
  - Lever Steering Indicator (Optional)
    65
  - Maintenance Indicator
    65
  - Forward/Reverse Selector Switch Indicator
    65
- Monitor Display
  66
  - FNR (Forward/Reverse) Position Indicator
    67
  - Hold Indicator
    68
  - Shift Position Indicator
    68
  - Speedometer
    69
  - Automatic Mode Indicator
    70
  - Ride Control Indicator
    71
  - Clutch Cut Position Indicator
    71
- Machine Information Display
  72
- Clock Setting Mode
  77
- Switches, Steering Wheel and Pedals
  78
  - Forward/Reverse Lever/Shift Switch
    79
  - Neutral Lever Lock (Forward/Reverse Lever)
    80
  - Horn Switch
    80
  - Turn Signal Lever
    80
  - Light Switch
    81
  - High-Low Beam Switch
    82
  - Key Switch
    82
  - Windshield Wiper Switch
    83
  - Rear Window Wiper Switch
    83
  - Hazard Switch
    84
  - Work Light Switch
    85
  - Driving Mode Switch (ZW180)
    86
  - Clutch Cut Position Switch
    88
  - Work Mode Switch
    88
  - Parking Brake Switch
    89
- Accelerator Pedal
  90
- Brake Pedal
  90
- Steering Column Tilt & Telescopic Lever
  90
- Air Conditioner Operation
  91
- Auto Air Conditioner
  92
- Defroster Operation
  97
- Tips for Optimal Air Conditioner Usage
  98
- Right Console/Switches
  99
- Loader Control Lever
  100
- Front Control Lever Lock
  103
- Armrest Adjust Handle
  103
- Finger Type
  104
- Hold Switch
  104
- DSS/USS (down Shift/ up Shift) Switch
  104
- DSS (down Shift) Switch
  104
- Multi-Function Type
  105
- Hold Switch
  105
- DSS (down Shift) Switch
  105
- USS (up Shift) Switch
  105
- Right Console Switch Panel
  106
  - Quick Coupler Switch (Optional)
    106
  - Lift Arm Auto Lever Switch (Optional)
    107
  - Forward/Reverse Selector Switch
    108
  - Ride Control Switch (Optional)
    109
  - Fog Lamp Switch (Optional)
    110
  - Fan Reversing Switch
    110
  - Emergency Steering Operation Check Switch
    111
- Cigarette Lighter
  111
- Ashtray
  111
Section 1

112
- 1- Weight Support Adjustment
  112
- 2- Height Adjustment
  113
- 3- Damper Adjustment
  113
- 4- Fore-Aft Position Adjustment
  113
- 5- Inclination Adjustment
  114
- 6- Seat Depth Adjustment
  114
- 7- Armrest Angle Adjustment
  114
- 8- Reclining Angle Adjustment
  114
- 10- Lumbar Support Adjustment
  115
- 11- Seat Heater
  115
- 12- Headrest
  115
- 9- Armrest Adjustment
  115
Section 2

116
- Adjusting Operator's Seat (Mechanical Suspension Type Seat)
  116
  - 2- Height Adjustment
    116
- 3- Inclination Adjustment
  117
- 4- Fore-Aft Depth Adjustment
  117
- 5- Fore-Aft Position Adjustment
  117
- 6- Armrest Angle Adjustment
  117
- 7- Armrest Adjustment
  118
- 8- Reclining Angle Adjustment
  118
- Seat Belt
  119
- Rear Tray
  120
- Fuse Box
  121
- Hot&Cool Box
  123
- Tray and Drink Holder
  123
- ROPS Cab
  124
- Front Room Light
  126
- Rear Room Light
  126
- Coat Hook
  127
- Emergency Evacuation Hammer
  127
- Sun Visor
  127
- AM/FM Radio Operation
  128
- Digital Clock Setting Procedure
  129
- Upper Switch Panel (Optional)
  130
- Cab Door
  131
  - Door Lock Knob
    132
- Rear View Mirror
  131
- Room Mirror
  131
- Door Open/Close Lever
  132
- Window Open/Close Lever
  132
- Door Lock Disengage Lever
  133
- When Fully Opening the Door
  133
- Articulate Lock Bar
  134
- Seat Pocket
  135
- Tool Box
  135
- Towing Pin
  135
- Inspection/ Maintenance Side Access Cover
  136
- Rear Grille
  137
- Steps
  137
- Vandal-Proof Devices
  138
- Break-In
  141
- Observe Engine Operation Closely
  141
- Check before Starting
  143
- Operating the Engine
  143
- Starting Engine
  145
- Check after Starting
  147
- Using Booster Batteries
  148
- Finger Type
  150
- Multi-Function Type
  150
- Warming up Operation
  150
- Steering
  160
- Provisional Stop and Restart of Driving
  161
- Precautions for Driving on Slopes
  163
- Precautions to be Taken if the Machine Failure Occurs
  164
- Stop/Parking
  165
- Loader Control Lever
  169
- Operating the Machine
  169
- Front Control Lever Lock
  172
- Clutch Cut Position Switch
  173
- Adjustment of Loader Front
  174
- Lift Arm Auto Lever Switch (Optional)
  175
- Adjustment of Bucket Auto Leveler
  176
- Adjustment of Lift Arm Auto Leveler (Optional)
  177
- Adjustment of Lift Arm Kick out
  177
- Before Operation
  178
- Ensure Safety When Operating on Road Shoulders
  178
- Precautions for Operation
  178
- Avoid Overloading
  179
- Avoid Rapid Steering Changes And/Or Sudden Braking
  179
- Excavation
  180
- Digging and Loading Level Ground
  181
- Grading
  182
- Loading
  183
- Dozing
  185
- Scooping
  185
- Lifting Wheel Loader
  186
- Removing Snow
  186
- Precautions for after Operations
  187
- Loading/Unloading on Trailer
  189
- Transporting
  189
- Transporting by Road
  189
- Transporting by Trailer
  189
- Transporting
  190
- Transporting Wheel Loader (Urgent Situation)
  192
- Towing Method
  198
- Lifting Machine
  199
- Correct Maintenance and Inspection Procedures
  201
- Maintenance
  201
- Check the Hour Meter Regularly
  202
- Use Correct Fuels and Lubricants
  202
- Layout
  203
- Maintenance Guide Table
  206
- Preparations for Inspection and Maintenance
  208
- Lock Frames
  209
- Inspection/Maintenance Access Side Cover
  210
- Rear Grille
  211
- Periodic Replacement of Parts
  212
- Maintenance Guide
  213
- Kind of Oils
  219
- Greasing
  222
- Engine
  228
  - Check Engine Oil Level
    228
  - Change Engine Oil
    228
  - Replace Engine Oil Filter
    230
- Power Train
  233
  - Check Transmission Oil Level
    233
  - Change Transmission Oil and Transmission Oil Filter
    234
  - Clean Transmission Oil Strainer
    234
  - Change Axle Oil
    236
  - Clean Torque Converter Air Breather
    238
  - Clean Axle Housing Air Breather
    239
- Hydraulic System
  240
  - Inspection and Maintenance of Hydraulic Equipment
    240
  - Check Hydraulic Oil Level
    241
  - Change Hydraulic Oil
    242
  - Clean Suction Filter
    245
  - Replace Pilot Oil Filter
    246
  - Replace Hydraulic Tank Oil Filter
    247
  - Check Hoses and Lines
    248
  - Service Recommendations for Hydraulic Fittings
    251
- Fuel System
  253
  - Check Fuel Level
    253
  - Drain Water and Sediment from Fuel Tank
    254
  - Check and Drain Water Separator
    254
  - Replace Fuel Main Filter
    258
  - Replace Fuel Pre-Filter
    260
  - Clean Fuel Solenoid Pump Strainer
    262
  - Check Fuel Hoses
    263
- Air Cleaner
  264
  - Clean and Replace Air Cleaner Element
    264
- Cooling System
  265
  - Check Coolant Level
    267
  - Check Fan Belt
    268
  - Check Fan Belt Tension
    268
  - Adjust Fan Belt Tension
    268
  - Change Coolant
    269
  - Clean Radiator/Oil Cooler Cores and Other Cooling System
    273
- Electrical System
  274
  - Replace Batteries
    277
  - Check Monitor Functions and All Other Instrument Operation
    278
  - Check Work Lights
    279
  - Check Horn and Reverse Buzzer
    279
  - Check Electrical Harnesses and Fuses
    280
- Brake System
  282
- Tire
  285
  - Check and Replace Tire (Tire Pressure) Check
    285
  - Check Tire for Damage
    286
  - Check Wheel Bolt Torque
    286
- Air Conditioner
  290
  - Clean/Replace Air Conditioner Circulation/Fresh Air Filters
    290
  - Check Air Conditioner
    292
  - Check Air Conditioner Piping
    292
  - Check Air Conditioner Condenser
    293
  - Check Air Conditioner Fan Belt
    293
  - Check Refrigerant
    294
  - Check Compressor and Pulley
    294
  - Check Switch Operation
    294
- Miscellaneous
  295
- Storing the Machine
  319
- Removing the Machine from Storage
  320
- Troubleshooting
  321
- Specifications
  325
- Sound Level Results (2000/14/Ec)
  326
- Optional Attachments
  327
- Specifications
  327
- Index
  331

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Hitachi ZW180 Technical Manual

Hitachi ZW180 Technical Manual (374 pages)

Operational Principle, Wheel loader

Brand: Hitachi | Category: Front End Loaders | Size: 16.04 MB

Table of Contents

Section 1 General

7
- Table of Contents
  7
- Specifications
  9
- Main Component (Overview)
  11
- Main Component (Upperstructure)
  12
- Main Component Layout (Travel System)
  13
- Electrical System (Overview)
  14
- Electrical System (in Cab)
  15
- Engine and Fan Pump
  20
- Pump Device
  21
- Drive Unit
  21
- Control Valve
  22
- Ride Control Valve(Optional)
  23
- Charging Block
  23
- Fan Motor
  23
- Steering Valve
  24
- Emergency Steering Pump (Optional)
  24
- Engine
  25
- Engine Accessories
  29
- Hydraulic Component
  31
- Electrical Component
  36
Section 2 System

41
- General
  43
- Engine Control
  48
- Pump Control
  57
- Transmission Control
  62
- Other Controls
  83
- Control by Electric and Hydraulic Combined Circuit
  93
- Outline
  107
- Fuel Injection Control
  108
- Engine Start Control
  110
- Other Controls
  111
- Outline
  117
- Main Circuit
  118
- Pilot Circuit
  129
- Steering Circuit
  142
- Hydraulic Drive Fan Circuit
  148
- Outline
  151
- Main Circuit
  152
- Electric Power Circuit
  153
- Indicator Light Check Circuit
  154
- Accessory Circuit
  155
- Preheat Circuit
  156
- Starting Circuit
  158
- Charging Circuit
  162
- Engine Stop Circuit
  168
- Lamplight Circuit
  169
- Head Light Circuit
  170
- Turn Signal Circuit
  174
- Brake Light Circuit
  175
- Hazard Light Circuit
  176
- Horn Circuit
  177
- Reverse Light/Buzzer Circuit
  178
- Parking Brake Circuit
  180
- Emergency Steering Check Circuit (Optional)
  182
Section 3 Component Operation

187
- Outline
  189
- Main Pump
  190
- Regulator
  192
- Priority Valve
  206
- Pilot Pump
  207
- Pump Delivery Pressure Sensor
  207
- Steering Main Relief Valve
  208
- Outline
  209
- Hydraulic Circuit
  216
- Main Relief Valve
  220
- Overload Relief Valve
  222
- Restriction Valve
  227
- Negative Control Valve
  228
- Flow Rate Control Valve
  230
- Outline
  233
- Operation
  236
- Flow Rate Control Valve
  238
- Reverse Rotation Control Valve
  240
- Outline
  243
- Construction
  244
- Operation
  245
- Outline
  249
- Operation
  252
- Steering Overload Relief Valve
  256
- Front Attachment
  259
- Outline
  259
- Operation
  260
- Electromagnetic Detent
  264
- Outline (Joystick Type Pilot Valve for Front Attachment)
  265
- Operation
  266
- Electromagnetic Detent
  270
- Outline (Two-Derectional Lever Type Pilot Valve for Additional Circuit) (Optional)
  271
- Operation
  272
- Outline (Joystick Type Pilot Valve for Additional Circuit) (Optional)
  275
- Operation
  276
- Outline
  283
- Priority Valve
  288
- Pilot Relief Valve
  289
- Pump Torque Control Proportional Solenoid Valve
  290
- Service Brake Accumulator / Pilot Accumulator
  291
- Parking Brake Solenoid Valve
  292
- Parking Brake Pressure Sensor
  294
- Service Brake Pressure Sensor
  294
- Outline
  295
- Operation
  298
- Charge-Cut Spool
  300
- Overload Relief Valve
  302
- Ride Control Accumlator
  304
- Drain Plug
  305
- Outline
  307
- Torque Converter
  308
- Transmission
  310
- Transmisson Regulator Valve
  332
- Transmission Control Valve
  334
- Manual Spool (Emergency Travel Spool)
  342
- Proportional Solenoid Valve
  344
- Parking Brake
  346
- Outline
  349
- Differential
  350
- Torque Proportioning Differential (TPD)
  354
- Limited Slip Differential (LSD) (Optional)
  356
- Service Brake
  358
- Final Drive / Axle Shaft
  360
- Outline
  361
- Operation
  364
- Pilot Shut-Off Valve
  367
- Propeller Shaft
  368
- Emergency Steering Check Block
  369
- Emergency Steering Pump (Optional)
  370

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