HEIDENHAIN MANUALPLUS 4110 Manuals

Manuals and User Guides for HEIDENHAIN MANUALPLUS 4110. We have 2 HEIDENHAIN MANUALPLUS 4110 manuals available for free PDF download: Technical Manual, Manual

HEIDENHAIN MANUALPLUS 4110 Technical Manual (746 pages)

Brand: HEIDENHAIN | Category: Control Systems | Size: 16 MB

Update Information
3
General Information
3
Table of Contents
5
Introduction
7
General Information
7
Component Overview of Manualplus 4110
9
Brief Description
12
Hardware
18
Designation of the Logic Unit
18
Software
19
Designation of the Software
19
PLC Software
19
Software Exchange
20
Data Backup
26
Configurations
27
Software Releases
28
Mounting and Electrical Installation
31
General Information
31
Degrees of Protection
31
Electromagnetic Compatibility
31
Shipping Brace of the Hard Disk
32
Environmental Conditions
33
Heat Generation and Cooling
33
Humidity
34
Mechanical Vibration
34
Mounting Attitude le 412 M, UV XXX, um XXX
35
Mounting Position of Screen
36
Connection Overview
37
Power Supply for the Logic Unit-The UV 105 Power Module
38
Supply Voltage for PLC Outputs
41
Supply Voltage for PLC Outputs on the le
41
Supply Voltage for PLC Outputs on the PL 4Xxb
42
Supply Voltage for Analog Inputs on PL 410B
43
Power Supply for Control-Is-Ready Signal
44
Axis-Specific Drive Controller Enabling
45
Encoder Connections
46
General Information
46
Input from Position Encoder (External Position Encoder)
47
Speed (Rotary) Encoder Input
48
Motor Power Stage Connection
50
BFT 121G Visual Display and Keyboard Unit
51
Machine Operating Panel
58
Analog Nominal Value Output
59
Switching Inputs 24 VDC (PLC)
60
Input Signals and Addresses
60
PLC Inputs on the PL 410B
62
PLC Inputs on the PL 405B
63
Switching Outputs 24 VDC (PLC)
64
PLC Input/Output Unit PL 4Xx B
67
Analog Input
70
Data Interfaces
74
Handwheels
78
Dimensions
79
Basic Circuit Diagrams
85
Basic Circuit Diagram for le 412 M Modular Regenerative HEIDENHAIN Inverter
85
Basic Circuit Diagram for le 412 M with UE 2Xxb HEIDENHAIN Compact Inverter
86
Basic Circuit Diagram for le 412 M with UR 2Xx Regenerative HEIDENHAIN Compact Inverter
87
Cable Overviews
88
Cable Overview for le 412 M Modular Regenerative HEIDENHAIN Inverter
88
Cable Overview for le 412 M with HEIDENHAIN Compact Inverter UE 2Xxb
89
Cable Overview for le 412 M with UE 2Xx Regenerative HEIDENHAIN Compact Inverters
90
Cable Overview le 412 M - Accessories
91
Overview of Control Parameters
123
Machine Integration
142
Machine Parameters
142
Logical Axis and Spindle Numbers
144
Editing the Bitsets
145
Parameter Transfer
146
Data Backup
147
General Machine Parameters
148
Identifying the Configuration, Machine Dimensions
148
Setting the Position Display
149
Configuration
151
General Configuration
151
Configuring the Slides
156
Parameters for Power Modules and Motors
160
Linear and Rotary Axis Configuration
171
Configuring Spindles
179
Configuring C Axes
186
Configuring the Tool Carrier
189
Configuring a Driven Tool
190
Control Loops
191
Digital Drive Control
192
Control Loops for Linear Axes
205
Control Loops for Spindles
218
Control Loops for C Axes
230
Compensations
238
Backlash Compensation
238
Screw-Pitch-Error and Angle Compensation
241
Misalignment Compensation
244
Special Functions
245
Calculate the Contour Velocity Profile (Look-Ahead)
245
Real-Time Coupling Functions
250
General Information
250
Defining Basic Operations
251
G Functions
255
Examples
257
Conversions
259
Control Parameters
261
Integrated Servicing Tools
269
Integrated Oscilloscope
269
Commissioning
280
Notes on Initial Operation
280
Parameter List for Initial Operation
282
Commissioning
284
CNC PILOT Block Diagram
302
PLC Programming
307
Individual Recording
358
Trigger Threshold
358
Load Two's Complement (L-)
383
Load Byte (Lb)
384
Load Double Word (Ld)
385
Assign Byte (B=)
388
Assign Word (W=)
388
Assign Not (=N)
390
Reset Not (Rn)
394
Remainder (Mod)
411
Exclusive or Not (Xon )
422
Shift Left
429
Shift Right
430
Push Data Onto the Data Stack (Ps)
434
Pull Data from the Data Stack (Pl)
435
Jump if Logic Accumulator = 1 (Jpt)
439
Call Module (CM)
440
Call Module if Logic Accumulator = 0 (Cmf)
441
End of Module, End of Program (Em)
442
Load String (L)
448
Equal to Command for String Processing
451
Not Equal Command for String Processing
452
PLC Parameters
650
Data Structure
668
Serial Interface
719
Ethernet Interface
728
Data Formats
732

HEIDENHAIN MANUALPLUS 4110 Manual (157 pages)

Brand: HEIDENHAIN | Category: Control Panel | Size: 3 MB

Contents
3
Axis Directions
5
Reference Points
5
Traverse Motions
5
Tool in Front of or Behind the Workpiece
6
The Coordinate System
7
Two-Dimensional Coordinate System
7
C Axis
7
Accuracy
7
Tool-Tip Radius Compensation (TRC)
8
Feed Rate
9
Spindle Speed
9
Constant Spindle Speed
9
Constant Cutting Speed
9
Data Input Keypad
11
Soft Keys as Toggle Switches
13
Menu Selection (9-Field Box)
13
Soft Keys
13
Machine Data Display
14
Position Display
14
Display of X and Z Position
14
Distance-To-Go Display
14
Feed Rate Display Element
15
Set the Feed Rate
15
Feed Rate Display
15
Protection Zone Status
15
Spindle Display Element
16
Display for Positioning of Spindle
16
Driven Tool
16
Setting the Cutting Speed or Spindle Speed
16
Tool Display Element
17
One Tool Holder (Two-Digit T Display)
17
Turret or Automatic Tool Changer (Four-Digit T Display)
17
Switching on the Machine
18
Axis and Spindle Enabling
18
Sequence for Reference Run
19
Traversing the Reference Marks
19
Confirm Tool
20
Switching the Operating Mode
21
Error Messages and PLC Status Information
22
Processing Error Messages
22
Processing PLC Status Displays
22
Switching between the Error Window and the PLC Status Display
22
Switching the Manualplus 4110 off
23
Tool Measurement
25
Creating Tool T1
25
Tool Data
25
Specify the Position in the Tool Manager
26
Enter the Tool Data
26
Enter the Tool Description
27
Overview of Tool Data T1
28
Create Tool T2 by Copying
29
Copying
29
Assume Tool Data and Specify the Position in the Tool Manager
29
Tool Orientation WO: 1
30
- Adapt Tool Data
  30
- Overview of Tool Data T2
  30
Tool Angle A: 93
30
Tip Angle B
30
Wear Compensation DX in X: 0 MM  Wear Compensation DZ in Z: 0 MM
30
- Adapt the Tool Data
  32
- Setup Dimension Z in Z: 0 MM
  37
- Tool Orientation wo
  37
- Wear Compensation DX in X: 0 MM Wear Compensation DZ in Z: 0 MM
  37
- Machining Direction MD M3=3, M4=4
  38
- Prepare the Machine
  41
- Entering the Machine Data
  41
- Specify the Workpiece Datum
  43
- Facing a Surface
  44
- Setting Dimensions for T1
  45
- Call the “Measure Tool” Function
  45
- Producing the Measuring Diameter
  46
- Enter the Setting Dimensions
  46
- Determine Setting Dimensions for T2
  47
- Activate Tool T2
  47
- Touch the Measuring Diameter with the Tool
  49
- Touch the End Face with the Tool
  49
- Activate Tool T6
  50
- Setting Dimensions for T6
  50
- Entries and Assumed Machine Data
  51
- Setting Dimensions for T8
  53
- Activate Tool T8
  53
- Setting Dimensions for T10
  56
- Activate Tool T10
  56
- Machine Setup
  59
- Set the Workpiece Datum
  61
- Setting the Protection Zone
  63
- Approach the Protection Zone
  64
- Defining the Tool Change Position
  65
- Approach the Tool Change Position
  66
- “Threaded Stud” Example Program
  67
- Creating a Cycle Program
  68
- Program the “Icp–Longitudinal Cutting” Cycle
  71
- Assume the Tool and Technology Data from the Tool File
  72
- Contour Element 1 (Chamfer)
  73
- Call the ICP Editor
  73
- ICP Contour “Threaded Stud”
  73
- Describe the Contour Element
  74
- Contour Element 2 (Thread Undercut)
  74
- Contour Element 3 (Oblique Cut)
  75
- Contour Element 4 (Horizontal Line)
  76
- Contour Element 5 (Rounding)
  77
- Contour Element 6 (Vertical Line)
  77
- Contour Element 7 (Chamfer)
  78
- Contour Element 8 (Horizontal Line):
  79
- Contour Element 9 (Vertical Line)
  79
- Enter the Contour Name
  80
- Conclude and Test the “ICP Cutting Longitudinal” Cycle
  82
- Warnings
  82
- Run the Cycle
  83
- Program the “Approach Tool Change Position” Cycle
  84
- Create the “ICP Finishing Longitudinal” Cycle by Copying
  86
- Adapt the Cycle
  87
- Cycle Parameters
  87
- Run a Graphic Simulation of the Cycle
  88
- Create the “Threaded Stud” Cycle Program
  88
- Select Tool Compensation
  90
- Perform the Tool Compensation
  90
- Repeat the “ICP Finishing Longitudinal” Cycle
  91
- Program the “Threading Cycle”
  93
- Repeat the Last Thread Cut with the Corrected Tool
  98
- Create the “Matrix” Cycle Program
  103
- “Matrix” Example Program
  103
- Program the Cycle “ICP Cutting Transverse”
  105
- Program the Cycle “ICP Finishing Longitudinal”
  108
- Create the Matrix ICP Contour
  113
- Create the “Matrix” ICP Contour
  114
- Create the “Form Roll” Cycle Program
  125
- “Form Roll” Example Program
  125
- Program Cycle Blank—Bar/Tube
  126
- Run Graphic Simulation of Cycle
  128
- Create the ICP Contour “Form Roll”
  141
- Cutting Path Graphics
  145
- Wire Frame Graphics
  145
- Types of Simulation
  145
- Setting the Type of Simulation
  146
- Zoom Functions
  147
- Change the Image Section
  147
- Extend the View
  148
- Actions before Executing a Program
  149
- Activate Program Run
  149
- Select the New Program
  150
- Run a Graphic Simulation of the Program
  151
- Checking the Cycle
  151
- Run Cycles Individually
  152
- Run the Cycle Program (for each Cycle)
  152
- Interrupt the Program Run
  153
- Initial Situation
  153
- Tool Compensation
  153
- Measure the Workpiece
  154
- Entering Tool Compensation Values
  154
- Repeat the Finishing Cycle with the Corrected Tool
  155

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