Heidenhain 548431-05 Manuals

Heidenhain 548431-05 Manuals

Manuals and User Guides for Heidenhain 548431-05. We have 1 Heidenhain 548431-05 manual available for free PDF download: User Manual

Heidenhain 548431-05 User Manual

Heidenhain 548431-05 User Manual (722 pages)

Brand: Heidenhain | Category: Control Panel | Size: 58.62 MB

Table of Contents

Table of Contents

23
- Introduction and Fundamentals
  41
  - Fundamentals on the Manualplus 620 Control
    42
    
    Manualplus for CNC Lathes
    42
    
    The Manualplus for Cycle Lathes
    42
    
    Configuration
    43
    
    Slide Position
    43
    
    Tool Carrier Systems
    43
    
    C Axis
    44
    
    Y Axis
    44
    
    Full-Surface Machining
    45
    
    Configuration
    46
    
    Features
    46
    
    Modes of Operation
    46
    
    Interpolation
    48
    
    Technology Database
    48
    
    Tool System
    48
    
    Data Backup
    49
    
    Explanation of Terms
    50
    
    Control Design
    51
    
    Axis Designations
    52
    
    Fundamentals
    52
    
    Position Encoders and Reference Marks
    52
    
    Absolute Coordinates
    53
    
    Coordinate System
    53
    
    Incremental Coordinates
    54
    
    Machine Datum
    54
    
    Polar Coordinates
    54
    
    Units of Measure
    55
    
    Workpiece Datum
    55
    
    Tool Compensation
    56
    
    Tool Dimensions
    56
    
    Tool Length
    56
    
    Milling Cutter Radius Compensation (MCRC)
    57
    
    Tool-Tip Radius Compensation (TRC)
    57
- Basics of Operation
  59
  - General Information on Operation
    60
    
    Programming in Teach-In Operating Mode
    61
  - Control Screen
    62
  - Operation and Data Input
    63
    
    Menu Selection
    64
    
    Data Input
    65
    
    List Operations
    66
  - Calculator
    67
    
    Using the Calculator
    68
    
    Adjusting the Position of the Calculator
    69
  - Program Types
    70
  - Error Messages
    71
    
    Detailed Error Messages
    72
    
    Clearing Errors
    73
    
    Error Log
    74
    
    Saving Service Files
    75
  - Turnguide Context-Sensitive Help
    76
    
    Working with the Turnguide
    77
    
    Downloading Current Help Files
    81
  - Datapilot Programming Station
    82
- Operating the Touchscreen
  83
  - Display Unit and Operation
    84
    
    Operating Panel
    84
    
    Touchscreen
    84
    
    Gestures
    85
    
    Overview of Possible Gestures
    85
    
    Navigating in the Table and NC Programs
    86
    
    Operating the Simulation
    87
    
    Using the HEROS Menu
    88
    
    Functions in the Taskbar
    89
    
    Touchscreen Cleaning
    89
    
    Touchscreen Configuration
    89
- Machine Mode of Operation
  91
  - Machine Mode of Operation
    92
    
    Monitoring Endat Encoders
    93
    
    Switch-On
    93
    
    Switch-On / Switch-Off
    93
    
    Reference Submode
    94
    
    Switch-Off
    95
    
    Input of Machine Data
    96
    
    Machine Data
    96
    
    Machine-Dependent Variants of the TSF Dialog
    98
    
    Machine Data Display
    102
    
    Axis Feed Rate
    106
    
    Cycle States
    106
    
    Spindle
    107
    
    Machine with Tool Holder (Multifix)
    108
    
    Pocket Table Setup
    108
    
    Machine with Turret
    109
    
    Machine with Magazine
    110
    
    Filling the Turret List with Contents from the Tool List
    111
    
    Editing the Turret List
    113
    
    Editing the Magazine List
    115
    
    Tool Call
    117
    
    Driven Tools
    118
    
    Tools in Different Quadrants
    118
    
    Tool Life Monitoring
    119
    
    Defining the Workpiece Datum
    121
    
    Machine Setup
    121
    
    Axis Reference Run
    122
    
    Defining Offsets
    122
    
    Setting the Protection Zone
    123
    
    Defining the Tool Change Position
    124
    
    Setting C-Axis Values
    125
    
    Calibrating the Tool Touch Probe
    126
    
    Setting up Machine Dimensions
    126
    
    Displaying Operating Times
    127
    
    Configuring the HR 550FS Wireless Handwheel
    128
    
    Setting the System Time
    131
    
    Tool Measurement
    132
    
    Touch-Off
    133
    
    Touch Probe (Tool Touch Probe)
    134
    
    Optical Gauge
    135
    
    Tool Compensation
    136
  - Manual Operation
    138
    
    Spindle
    138
    
    Tool Change
    138
    
    Handwheel Operation
    139
    
    Manual Direction Keys
    139
    
    Teach-In Cycles in Machine Mode of Operation
    139
  - Teach-In Submode
    140
    
    Programming Teach-In Cycles
    141
  - Program Run Submode
    142
    
    Loading a Program
    142
    
    Comparing Tool Lists
    143
    
    Before Executing a Program
    144
    
    Block Scan
    145
    
    Program Execution
    146
    
    Automatic Job
    150
    
    Entering Compensation Values During Program Run
    152
    
    Program Execution in Dry Run Mode
    154
  - Load Monitoring (Optional)
    155
    
    Reference Machining
    157
    
    Checking the Reference Values
    159
    
    Adapting the Limit Values
    161
    
    Using Load Monitoring During Production
    162
  - 4.11 Graphic Simulation
    163
  - 4.12 Program Management
    164
    
    Program Selection
    164
    
    File Manager
    166
    
    Project Management
    167
  - 4.13 Conversion into DIN Format
    168
    
    Making a Conversion
    168
  - 4.14 Units of Measure
    169
- Teach-In
  171
  - Working with Cycles
    172
    
    Cycle Starting Point
    172
    
    DIN Macros
    173
    
    Graphical Test Run (Simulation)
    173
    
    Help Graphics
    173
    
    Contour Follow-Up in Teach-In Submode
    174
    
    Cycle Keys
    174
    
    Comments
    175
    
    Switching Functions (M Functions)
    175
    
    Cycle Menu
    176
    
    Tool Compensation in Teach-In Submode
    179
    
    Addresses Used in Many Cycles
    180
    
    Bar/Tube Blank
    181
    
    Workpiece Blank Cycles
    181
    
    ICP Workpiece Blank Contour
    182
    
    Single Cut Cycles
    183
    
    Rap. Trav. Positioning
    184
    
    Approaching the Tool Change Position
    185
    
    Linear Mach. Longit
    186
    
    Transv. Linear Maching
    187
    
    Linear Machining in Angle
    188
    
    Circular Machining
    190
    
    Chamfer
    192
    
    Rounding
    194
    
    M Functions
    196
    
    Turning Cycles
    197
    
    Tool Position
    198
    
    Cut Longitud
    199
    
    Cut Transv
    201
    
    Cut Longitud.-Expanded
    203
    
    Cut Transv.-Expanded
    205
    
    Finishing Cut Longitud
    207
    
    Finishing Cut Transv
    209
    
    Finishing Cut Longitud.-Expanded
    211
    
    Finishing Cut Transv.-Expanded
    213
    
    Cutting, Longitudinal Plunge
    215
    
    Cutting, Transverse Plunge
    217
    
    Cutting, Longitudinal Plunge-Expanded
    219
    
    Cutting, Transverse Plunge-Expanded
    221
    
    Longitudinal Cutting, Finishing Plunge
    223
    
    Traverse Cutting, Finishing Plunge
    225
    
    Longitudinal Cutting, Finishing Plunge-Expanded
    227
    
    Transverse Cutting, Finishing Plunge—Expanded
    229
    
    Cutting, Longitudinal, ICP Contour-Parallel
    231
    
    Cutting, Transverse, ICP Contour-Parallel
    234
    
    Cutting, Longitudinal, ICP Contour-Parallel, Finishing
    237
    
    Cutting, Transverse, ICP Contour-Parallel, Finishing
    239
    
    ICP Cut Longitud
    241
    
    ICP Cutting Transverse
    243
    
    Longitudinal ICP Cutting, Finishing
    245
    
    Transverse ICP Cutting, Finishing
    247
    
    Examples of Turning Cycles
    249
  - Recessing Cycles
    253
    
    Undercut Position
    254
    
    Recessing Radial
    255
    
    Recessing Axial
    257
    
    Recessing Radial—Expanded
    259
    
    Recessing Axial—Expanded
    261
    
    Recessing Radial Finishing
    263
    
    Recessing Axial Finishing
    265
    
    Recessing Radial Finishing—Expanded
    267
    
    Recessing Axial Finishing—Expanded
    269
    
    Radial ICP Recessing Cycles
    271
    
    Axial ICP Recessing Cycles
    273
    
    Radial ICP Recessing, Finishing
    275
    
    Axial ICP Recessing, Finishing
    277
    
    Recess Turning
    279
    
    Examples of Recessing Cycles
    310
  - Thread and Undercut Cycles
    312
    
    GV Parameter: Type of Infeed
    313
    
    Undercut Position
    314
    
    Angle of Infeed, Thread Depth, Proportioning of Cuts
    315
    
    Last Cut
    316
    
    Thread Cycle (Longitudinal)
    317
    
    Thread Cycle (Longitudinal)—Expanded
    319
    
    Taper Thread
    321
    
    API Thread
    324
    
    Recutting Threads (Longitudinally)
    326
    
    Recutting Threads, Expanded (Longitudinally)
    328
    
    Recutting Taper Threads
    330
    
    Recutting API Threads
    332
    
    Undercut DIN 76
    334
    
    Undercut DIN 509 E
    336
    
    Undercut DIN 509 F
    338
    
    Example of Thread and Undercut Cycles
    340
    
    Drilling Cycles
    342
    
    Drilling Radial
    345
    
    Deep Drilling Axial
    347
    
    Deep Drilling Radial
    350
    
    Tapping Axial
    353
    
    Tapping Radial
    355
    
    Axial Thread Milling
    357
    
    Examples of Drilling Cycles
    359
    
    Milling Cycles
    361
    
    Rapid Positioning, Milling
    362
    
    Axial Slot
    363
    
    Radial Slot
    365
    
    Axial Figure
    367
    
    Radial Figure
    371
    
    ICP Contour Axial
    375
    
    ICP Contour Radial
    379
    
    Face Milling
    383
    
    Hel. Slot Milling, Radial
    386
    
    Milling Direction for Contour Milling
    388
    
    Examples of Milling Cycles
    390
    
    Engraving, Axial
    391
    
    Engraving, Radial
    393
    
    Engraving, Axial and Radial
    395
  - Drilling and Milling Patterns
    398
    
    Linear Drilling Pattern, Radial
    400
    
    Linear Milling Pattern, Axial
    401
    
    Linear Milling Pattern, Radial
    403
    
    Circular Drilling Pattern, Axial
    404
    
    Circular Drilling Pattern, Radial
    406
    
    Circular Milling Pattern, Axial
    407
    
    Circular Milling Pattern, Radial
    409
    
    Examples of Pattern Machining
    410
  - DIN Cycles
    413
- ICP Programming
  415
  - ICP Contours
    416
    
    Loading Contours
    417
    
    Machining Attributes
    418
  - ICP Editor Submode in Teach-In
    419
    
    Editing Contours for Cycles
    420
    
    File Management in ICP Editor Submode
    421
  - ICP Editor Submode in Smart.turn Mode of Operation
    422
    
    Editing Contours for Cycles
    424
  - Programming ICP Contours
    425
    
    Defining an ICP Contour
    426
    
    Absolute or Incremental Dimensions
    428
    
    Fits and Internal Threads
    429
    
    Polar Coordinates
    430
    
    Contour Graphics
    431
    
    Selection of Solutions
    432
    
    Selection Functions
    433
    
    Datum Shift
    434
    
    Duplicating a Contour Section in Linear Series
    435
    
    Duplicating a Contour Section in Circular Series
    436
    
    Duplicating a Contour Section by Mirroring
    437
    
    Contour Direction (Cycle Programming)
    438
  - Editing ICP Contours
    439
    
    Editing or Deleting the Last Contour Element
    440
    
    Manipulating Contour Elements
    441
  - Zoom Functions in ICP Editor Submode
    446
  - Workpiece Blank Definition
    448
    
    Contour Elements – Turning Contour
    449
    
    Turning Contour Form Elements
    453
    
    Contour Elements – Front Face
    459
    
    Basic Elements of Face
    460
    
    Form Elements of Face
    464
  - Contour Elements on Lateral Surface
    465
    
    Basic Elements of Lateral Surface
    466
    
    Form Elements of Lateral Surface
    470
  - C-Axis and Y-Axis Machining in Smart.turn Mode of Operation
    471
    
    Reference Data and Nested Contours
    472
    
    Representation of the ICP Elements in the Smart.turn Program
    473
  - Front Face Contours in Smart.turn Mode of Operation
    475
    
    TURN PLUS Attributes
    476
    
    Circle on Front Face
    477
    
    Rectangle on Front Face
    478
    
    Polygon on Front Face
    479
    
    Linear Slot on Front Face
    480
    
    Circular Slot on Front Face
    481
    
    Hole on Front Face
    482
    
    Linear Pattern on Front Face
    483
    
    Circular Pattern on Front Face
    484
  - Lateral Surface Contours in Smart.turn Mode of Operation
    485
    
    TURN PLUS Attributes
    486
    
    Circle on Lateral Surface
    487
    
    Rectangle on Lateral Surface
    488
    
    Polygon on Lateral Surface
    489
    
    Linear Slot on Lateral Surface
    490
    
    Circular Slot on Lateral Surface
    491
    
    Hole on Lateral Surface
    492
    
    Linear Pattern on Lateral Surface
    493
    
    Circular Pattern on Lateral Surface
    494
6.14 Contours in the Xy Plane

495
- Contours in the XY Plane
  495
  - Basic Elements of XY Plane
    496
  - Form Elements of XY Plane
    499
- ID: Contour
  
  500
  - Figures, Patterns and Holes in XY Plane (Front Face)
    500
    
    Single Surface
    508
    
    Complex Contours Defined with Individual Contour Elements
    510
- PT: Milling Depth
  
  500
- IR: Limit Diameter
  
  500
- ZR: Reference Dimension
  
  500
  - Cartesian or Polar Coordinates. You Can Switch between Them by
    510
  - Reference Data of Milling Operations
    510
- You Can Use the Select Reference Plane Function to Determine the Reference Dimension ZR and the Limit Diameter IR
  
  500
- Further Information: "Reference Data and Nested Contours
  
  500
- Soft Keys for Polar Coordinates
  
  510
  - Switch the Field to Entering the Angle W
    510
  - The Reference Data Is Followed by the Contour Definition with Individual Contour Elements
    510
  - To Define a Point
    510
  - Loading Existing Contours
    526
    
    DXF Contours (Option)
    527
  - Contour Groups
    528
  - Graphic Simulation
    529
    
    Simulation Submode
    530
    
    Using Simulation Submode
    531
    
    The Miscellaneous Functions
    533
    
    Simulation Window
    535
    
    Single-Window View
    536
    
    Status Display
    537
    
    Views
    538
    
    Tool Display
    539
    
    D Material-Removal Graphic
    540
    
    D View
    541
    
    Zooming Function in Simulation
    544
    
    Simulation with Start Block
    546
    
    MID-Program Startup in Cycle Programs
    547
    
    Time Calculation
    548
    
    Saving the Contour
    549
    
    Dimensioning
    550
    
    Settings
    552
    
    D Simulation
    554
  - Tool and Technology Database
    557
    
    Tool Database
    558
    
    Multipoint Tools
    560
    
    Tool Editor Mode of Operation
    561
    
    Sorting and Filtering the Tool List
    562
    
    Editing the Tool Data
    563
    
    Tool Control Graphics
    565
    
    Editing Multipoint Tools
    567
    
    Editing Tool Life Data
    569
    
    Holder Editor
    571
    
    Tool Data
    576
    
    Standard Turning Tools
    579
    
    Recessing Tools
    580
    
    Thread-Cutting Tools
    581
    
    Twist Drills and Indexable-Insert Drills
    582
    
    NC Center Drill
    583
    
    Centering Tool
    584
    
    Counterbore
    585
    
    Countersink
    586
    
    Reamer
    587
    
    Standard Milling Tools
    589
    
    Thread Milling Tools
    590
    
    Angle Cutters
    591
    
    Burr Cutters
    592
    
    Knurling Tool
    593
    
    Touch Probes
    594
    
    Stopper Tools
    595
    
    Gripper
    596
    
    Technology Database
    597
    
    Technology Editor Submode
    598
    
    Editing a Workpiece-Material or Cutting-Material List
    599
    
    Displaying and Editing Cutting Data
    600
  - Organization Mode of Operation
    603
    
    Organization Mode of Operation
    604
    
    Parameters
    606
    
    Transfer Submode
    644
    
    Connections
    645
    
    Ethernet Interface(for Software 548328- XX)
    646
    
    USB Connection
    656
    
    Data Transfer Options
    657
    
    Transferring Programs (Files)
    659
    
    Transferring Parameters
    662
    
    Transferring Tool Data
    664
    
    Creating Service Files
    666
    
    Creating a Data Backup File
    668
    
    Importing NC Programs from Predecessor Controls
    669
    
    Importing Tool Data from the CNC PILOT 4290
    674
    
    Service Pack
    675
    
    Installing a Service Pack
    676
  - Tables and Overviews
    677
    
    Thread
    678
    
    Thread Pitch
    680
    
    Undercut Parameters
    685
    
    DIN 509 E – Undercut Parameters
    686
    
    Technical Information
    687
    
    Compatibility in DIN Programs
    696
    
    Syntax Elements Provided by the Control
    699
  - Overview of Cycles
    711
    
    Workpiece Blank Cycles and Single Cut Cycles
    712
    
    Turning Cycles
    713
    
    Recessing and Recess-Turning Cycles
    714
    
    Thread Cycles
    715
    
    Drilling Cycles
    716
    
    Milling Cycles
    717
- A G308 with the Contour Name and Milling Depth Parameters a G309 at the End of the Contour Description
  
  510
  - Contours in the YZ Plane
    510
    
    TURN PLUS Attributes
    511
    
    Basic Elements of YZ Plane
    512
    
    Form Elements of YZ Plane
    515
    
    Figures, Patterns, and Holes in YZ Plane (Lateral Surface)
    516
  - Soft Key. You Can MIX Cartesian Coordinates and Polar Coordinates
    510

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