Gema MagicControl 4.0 Coating Control Manuals

Manuals and User Guides for Gema MagicControl 4.0 Coating Control. We have 2 Gema MagicControl 4.0 Coating Control manuals available for free PDF download: Operating Instructions And Spare Parts List, Operating Instructions Manual

Gema MagicControl 4.0 Operating Instructions And Spare Parts List (120 pages)

Brand: Gema | Category: Control Systems | Size: 5 MB

Table of Contents
3
About These Instructions
7
General Information
7
Keeping the Manual
7
Safety Symbols (Pictograms)
7
Structure of Safety Notes
8
Software Version
8
Presentation of the Contents
8
Safety
9
Basic Safety Instructions
9
Product Specific Security Regulations
9
Product Description
11
Intended Use
11
A Summary of the Directives and Standards
12
Reasonably Foreseeable Misuse
13
Powder Circuit
13
Typical Characteristics
13
Scope of Delivery
14
Technical Data
15
System
15
Electrical Data
15
Dimensions
15
Display
15
Connections
16
Environmental Conditions
16
Rating Plate
16
Design and Function
17
Operating and Display Elements
17
Connections and Interfaces
18
Symbols
19
Meaning of the Colors
20
Operating Modes
21
Automatic Operating Mode (AUTO)
21
Manual Operating Mode (MAN)
21
Cleaning Operating Mode (CLN)
21
User Levels and Access
22
Functions Available at User Level
22
Statistics
23
System Diagnosis
23
Machine Data
24
Batch Management
24
Line Management
25
Power Control
26
Daily Correction
27
Assembly / Connection
29
Mounting Instructions
29
Inserting the SD Card
30
Inserting SD Card
30
Removing SD Card
30
Start-Up
31
Preparation for Start-Up
31
Basic Conditions
31
General Information
31
CAN Bus
32
General
32
Operation
33
Starting the Plant
33
Automatic Operation Mode
36
Plants with Program Change Per Station (Internal or External)
37
Gap Control
38
Manual Mode
39
Guns Start Independently from the Conveyor
39
Setting the Daily Correction
40
Cleaning Operation Mode
40
Safety Grid Function
42
Working Interruptions or Coating Breaks
43
Switching off the Plant
43
Coating Data
44
Edit Gun Values, Select or Deselect
44
Edit Axis Values, Select or Deselect Axes
45
Coating Programs
47
Load Coating Programs
48
Creating Coating Programs
48
Copy and Insert Coating Programs
48
Naming Coating Programs
49
Search Coating Programs
50
User Administration
51
Status Display
51
Login
51
Log-Out
54
Change User
54
User Profile
54
Checking the Software Version
63
System Diagnosis
65
Introduction
65
Display
65
Displayed States
65
Displayed Values
66
Electrode Holder
66
Gun Nozzle
67
Powder Hose
67
Injector
67
IN Pinch Valve Application Pump
68
OUT Pinch Valve Application Pump
68
Application Pump, Filter
69
Application Pump, Pinch Valve Diagnostic
69
System Service
70
Machine Data
71
Description
71
Batch Management (Basic Version)
73
Introduction
73
Operation
73
Maintenance / Repairs
75
General Information
75
Periodic Checks
75
Cleaning and Maintenance
75
Repairs
76
Storage and Transport
76
SD Card - Data Backup
77
Powder Output/Powder Hose Correction
77
Correction Factor - Diagram
81
Repair Work
81
Diagnostic
83
Description
83
General
84
Powder Guns
85
Axes
86
Inputs/Outputs
87
CAN Bus
88
Standard Interface
89
Application Pump
90
Exhaust Air
91
After Filter Pressure Monitoring
93
Introduction
93
Typical Characteristics
94
Description of the Pressure Switches
94
Pressure Switch Overview
95
Display of the Pressure Values in Magiccontrol CM40
96
Configuration
97
1503 After Filter Type
97
1504 Volume Flow
97
1561 Meter above Sea Level
97
1562 Temperature
98
Opticontrol ISC08 Adjustment Instructions
99
ATEX: Stop Powder
99
Alarm
100
Operating Point
100
Opticontrol ISC09 Adjustment Instructions
101
Introduction
101
Calibration When Operating with Frequency Converter
101
Alarm
102
Operating Point
103
Exhaust Air Measurement
104
Measurement Configuration
105
Measuring Point
106
Measuring Procedure
106
Filter Cartridges
108
Running-In Filter
108
Filter Cartridge Cleaning
108
Filter Cartridge Aging
108
Filter Cartridge Replacement
109
Operation
109
Error Messages
109
Behavior When ATEX Differential Pressure Is Reached
110
Fault Clearance
111
Main Page Error Display
111
Faults
112
Decommissioning / Storage
113
Shutdown
113
Storage Conditions
113
Hazard Notes
113
Type of Storage
113
Storage Duration
113
Space Requirements
113
Physical Requirements
113
Maintenance During Storage
114
Maintenance Schedule
114
Maintenance Works
114
Disposal
115
Introduction
115
Requirements on Personnel Carrying out the Work
115
Disposal Regulations
115
Materials
115
Disassembly of Component Groups
116
Spare Parts List
117
Ordering Spare Parts
117
Magiccontrol CM40 - Complete
118

Gema MagicControl 4.0 Operating Instructions Manual (82 pages)

Brand: Gema | Category: Control Unit | Size: 4 MB

Table of Contents
3
About These Instructions

7
Safety

9
- Basic Safety Instructions
  9
- Product Specific Security Regulations
  9
Product Description

11
- Intended Use
  11
  - A Summary of the Directives and Standards
    11
- Reasonably Foreseeable Misuse
  13
- Powder Circuit
  13
- Typical Characteristics
  13
- Scope of Delivery
  14
- Technical Data
  15
  - System
    15
  - Electrical Data
    15
  - Dimensions
    15
  - Display
    15
  - Connections
    16
  - Environmental Conditions
    16
  - Rating Plate
    16
- Design and Function
  17
  - Operating and Display Elements
    17
  - Connections and Interfaces
    18
  - Symbols
    19
  - Meaning of the Colors
    20
- Operating Modes
  21
- User Levels and Access
  22
  - Functions Available at User Level
    22
- Operating Data Management (LM)
  23
- Daily Correction
  23
Assembly / Connection

25
- Mounting Instructions
  25
- Inserting the SD Card
  26
  - Inserting SD Card
    26
  - Removing SD Card
    26
Start-Up

27
- Preparation for Start-Up
  27
  - Basic Conditions
    27
- General Information
  27
- CAN Bus
  28
  - General
    28
Operation

29
- Starting the Plant
  29
- Automatic Operation Mode
  32
  - Plants with Program Change Per Station (Internal or External)
    33
  - Gap Control
    34
- Manual Mode
  34
  - Guns Start Independently from the Conveyor
    35
- Setting the Daily Correction
  35
- Cleaning Operation Mode
  36
  - Safety Grid Function
    38
- Working Interruptions or Coating Breaks
  39
- Switching off the Plant
  39
- Application Data
  40
  - Edit Gun Values, Select or Deselect
    40
  - Edit Axis Values, Select or Deselect Axes
    41
- Coating Programs
  43
  - Load Coating Programs
    44
  - Creating Coating Programs
    44
  - Copy and Insert Coating Programs
    44
  - Naming Coating Programs
    46
  - Search Coating Programs
    46
- User Administration
  47
  - Status Display
    47
  - Login
    47
  - Log-Out
    50
  - Change User
    50
  - User Profile
    50
Maintenance / Repairs

61
- General Information
  61
- Periodic Checks
  61
  - Cleaning and Maintenance
    61
  - Repairs
    62
  - Storage and Transport
    62
- Operating Data Management (LM)
  63
  - Machine Utilization
    63
  - System Diagnosis
    64
  - Customer Profile
    66
  - SD Card - Data Backup
    67
  - Powder Output/Powder Hose Correction
    67
  - Correction Factor - Diagram
    70
- Repair Work
  70
Fault Clearance

71
- Main Page Error Display
  71
- Faults
  72
- Diagnostic
  72
Decommissioning / Storage

75
- Shutdown
  75
- Storage Conditions
  75
  - Hazard Notes
    75
  - Type of Storage
    75
  - Storage Duration
    75
  - Space Requirements
    75
  - Physical Requirements
    75
- Maintenance During Storage
  76
  - Maintenance Schedule
    76
  - Maintenance Works
    76
Disposal

77
- Introduction
  77
- Disassembly of Component Groups
  78
Spare Parts List

79
- Ordering Spare Parts
  79
- Magiccontrol CM40 - Complete
  80

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Gema MagicControl 4.0 Coating Control Manuals

Gema MagicControl 4.0 Operating Instructions And Spare Parts List (120 pages)

Table of Contents

Gema MagicControl 4.0 Operating Instructions Manual (82 pages)

Table of Contents

About These Instructions

Safety

Product Description

Assembly / Connection

Start-Up

Operation

Maintenance / Repairs

Fault Clearance

Decommissioning / Storage

Disposal

Spare Parts List

Related Products

Gema Categories