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LaserHybrid WF 25i
User Manuals: Fronius LaserHybrid WF 25i Instruments
Manuals and User Guides for Fronius LaserHybrid WF 25i Instruments. We have
3
Fronius LaserHybrid WF 25i Instruments manuals available for free PDF download: Operating Instructions Manual
Fronius LaserHybrid WF 25i Operating Instructions Manual (132 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 21 MB
Table of Contents
Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
7
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Personal Protective Equipment
8
Danger from Toxic Gases and Vapors
8
Danger Posed by Shielding Gas Leak
9
Danger from Flying Sparks
9
Danger from Welding Current
9
Stray Welding Currents
9
EMC Measures
9
Particular Hazard Areas
10
Informal Safety Measures
11
Safety Measures at the Installation Location
12
Safety Measures in Normal Operation
12
Safety Inspection
13
Modifications
13
Spare and Wearing Parts
13
Calibrating Power Sources
13
The CE Label
13
Copyright
13
General Information
15
General
17
Intended Use
17
Applications
17
Scope of Supply
18
Optional Components
19
Gas Nozzle Cross Jet
19
Requirements
20
Mechanical Requirements
20
Robot Requirements
20
Ground Connection
20
Alignment
21
System Overview
22
Other Laserhybrid Systems
23
Setup Variants
25
Operating Controls and Connections
27
Product Description
29
Product Description WF 25I Laserhybrid 10 Kw
29
Crossjet Versions
31
Product Description SB 360I Laserhybrid
31
Collision Protection
33
General
33
Safety
33
Checking the Reference Point after a Collision
33
Signal Analysis
33
Connection Specifications
34
Required Compressed Air Quality
35
Compressed Air Diagram
36
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
38
Commissioning
39
General
41
Safety
41
Setup Regulations
41
Grid Connection
41
Set up Laserhybrid Welding System
42
Installing the Laser Welding Head on the Robot
43
Connection Options on the Robot
43
Mounting the Laser Welding Head on the Robot
44
Installing and Connecting Splitbox SB 360I Laserhybrid
45
Mounting the Splitbox SB 360I Laserhybrid on the Robot
45
Preparing Compressed Air Hoses in the Laserhybrid Hosepack
47
Connecting the Splitbox SB 360I Laserhybrid
48
Connecting Crossjet
50
Connecting the Crossjet
50
Connecting Laserhybrid Hosepack to Laser Welding Head
52
Connecting the Laserhybrid Hosepack to the Laser Welding Head
52
Connecting/Changing Wirefeeding Hose To/On Laser Welding Head
53
Installing/Changing Wirefeed Rollers
54
Connecting the IPG Laser Optics and Additional Extraction
55
Connecting the IPG Laser Optics
55
Connecting the IPG Additional Extraction
58
Connecting Other Laser Optics and Additional Extraction
60
Connecting Other Laser Optics
60
Connecting Extra Extraction
63
Preparing Welding Torch
66
Available Welding Torches
66
Equipping the MTB 500 LH Welding Torch
66
Equipping the LH 360 Welding Torch
68
Installing Hosepack on Robot
70
Placing the Hosepack on the Robot
70
Threading the Wire Electrode
73
Setting up Laser Welding Head
74
Stick out
74
Adjustable Axes
75
Adjustment Devices on the Laser Welding Head
76
Adjusting the X Axis
77
Adjusting the y Axis
78
Adjusting the Z Axis
79
Creating Reference Program
80
Safety
80
General
80
Creating a Reference Program
80
Signal Sequence for Laserhybrid Welding
82
Safety
82
Measures before Starting Welding
84
Operation Recommendations for Laserhybrid Welding System
85
Recommendations for the Operation of a Laserhybrid Welding System
85
Specifications for the Compressed Air Supply
85
Maintenance
87
Overview of the Laser Optics
89
IPG Laser Optics
89
Trumpf, Precitec, and Highyag Laser Optics
90
Replacing the Welding Torch and Welding Torch Wearing Parts
91
Safety
91
Welding Torch Spare Parts
91
Replacing the MTB 500 LH Welding Torch
92
Replacing the LH 360 Welding Torch
93
Replacing Welding Torch Wearing Parts
94
Replacing the Spatter Guard Plate and Extra Extraction
96
Replacing the IPG Spatter Guard Plate
96
Replacing the IPG Additional Extraction
96
Replacing the Spatter Guard Plate for Other Laser Optics
97
Replacing the Additional Extraction for Other Laser Optics
97
Replacing the IPG Laser Optics
98
Safety
98
Preparation
98
Removing the IPG Laser Optics
100
Installing the IPG Laser Optics
102
Checking/Setting the Focus of the IPG Laser Optics
105
Securing the Laser Optics
107
Final Tasks
107
Replacing Other Laser Optics
109
Safety
109
Replacing the Trumpf Laser Optics
109
Preparation
109
Removing the Laser Optics
112
Inserting the Laser Optics
114
Checking/Setting the Focus of the Laser Optics
117
Fixing the Laser Optics
119
Final Tasks
120
Checking Position of the Wire Electrode in Relation to the Laser Focus
123
Safety
123
General
123
Measures to Reduce Contamination of the Optics
125
Appendix
127
Technical Data
129
WF 25I Laserhybrid 10 Kw (Laser Welding Head)
129
Laserhybrid Hosepack MHP 360I LH
129
SB 360I LH
130
MTB 500I LH /W
130
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Fronius LaserHybrid WF 25i Operating Instructions Manual (104 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 8 MB
Table of Contents
Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
7
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Personal Protective Equipment
8
Danger from Toxic Gases and Vapors
8
Danger Posed by Shielding Gas Leak
8
Danger from Flying Sparks
9
Danger from Welding Current
9
Stray Welding Currents
9
EMC Measures
9
Particular Hazard Areas
10
Informal Safety Measures
11
Safety Measures at the Installation Location
11
Safety Measures in Normal Operation
12
Safety Inspection
12
Modifications
13
Spare and Wearing Parts
13
Calibrating Power Sources
13
The CE Label
13
Copyright
13
General Information
15
General
17
Intended Use
17
Applications
17
Laser Welding Head Versions
18
Applications
19
Scope of Supply
20
Optional Components
21
Requirements
22
Mechanical Requirements
22
Robot Requirements
22
Ground Connection
22
Alignment
23
System Overview
24
Other Laserhybrid Systems
26
Design Versions
28
Operating Controls and Connections
31
Product Description
33
Control Panel WF 25I Robacta Drive / WF 60I Robacta Drive CMT
34
Product Description SB 360I Laserhybrid
36
Connection Specifications
37
Compressed Air Diagram
38
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
39
Commissioning
41
General
43
Safety
43
Setup Regulations
43
Grid Connection
43
Setting up the Laserhybrid Welding System
43
Setting up the CMT Laserhybrid Welding System
44
Installing the Laser Welding Head on the Robot
46
Connection Options on the Robot
46
Mounting the Drive Unit on the Laser Welding Head
47
Mounting the Laser Welding Head on the Robot
47
Installing and Connecting Splitbox SB 360I Laserhybrid
48
Mounting the Splitbox SB 360I Laserhybrid on the Robot
48
Connecting Splitbox SB 360I Laserhybrid
50
Connecting Crossjet
52
Connecting the Crossjet
52
Connecting Laserhybrid Hosepack to Laser Welding Head
54
Mounting the Hosepack on the WF Robacta Drive (Conventional)
54
Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
55
Installing/Changing Wirefeed Rollers
56
Inserting/Replacing the WF 25I Robacta Drive Feed Rollers
56
Inserting/Replacing the WF 60I Robacta Drive CMT Drive Feed Rollers
58
Connecting Laser Optics and Extra Extraction
60
Connecting the Laser Optics
60
Connecting the Additional Extraction System
63
Preparing Welding Torch
66
Fitting the Inner Liner in the Torch Body
66
Mounting the Welding Torch on the WF Robacta Drive (Conventional)
67
Installing Hosepack on Robot
69
Placing the Hosepack on the Robot
69
Adapting the Additional Extraction System
71
Safety
71
Threading the Wire Electrode
72
Setting the Contact Pressure on the WF 25I Robacta Drive
72
Setting the Contact Pressure on the WF 60I Robacta Drive CMT
73
Setting up Laser Welding Head
74
Stick out
74
Adjustable Axes
74
Adjustment Device on the Laser Welding Head
75
Adjusting the X Axis
75
Adjusting the y Axis
76
Adjusting the Z Axis
76
Creating Reference Program
77
Safety
77
General
77
Creating a Reference Program
77
Signal Sequence for Laserhybrid Welding
79
Safety
79
Measures before Starting Welding
81
Operation Recommendations for Laserhybrid Welding System
82
Recommendations for the Operation of a Laserhybrid Welding System
82
Specifications for the Compressed Air Supply
82
Maintenance
83
Replacing the Welding Torch and Welding Torch Wearing Parts
85
Safety
85
Mounting Wearing Parts on the Welding Torch
85
Replacing the Spatter Guard Plate and Extra Extraction
86
Replacing the Spatter Guard Plate
86
Replacing the Additional Extraction System
86
Replacing the Laser Optics
87
Safety
87
Preparation
87
Removing the Laser Optics
89
Installing the Laser Optics
89
Final Tasks
92
Checking Position of the Wire Electrode in Relation to the Laser Focus
93
Safety
93
General
93
Example: Use of the Reference Program after Welding Torch Replacement
94
Measures to Reduce Contamination of the Optics
95
Appendix
97
Technical Data
99
WF 25I Laserhybrid 90° 10 Kw FW (Laser Welding Head)
99
Laserhybrid Hosepack MHP 360I LH
99
SB 360I LH
99
WF 25I Robacta Drive /W
100
WF 60I Robacta Drive /W CMT
100
Mtb 700 Lh /W
101
MTB 500I LH /W
101
Fronius LaserHybrid WF 25i Operating Instructions Manual (112 pages)
Brand:
Fronius
| Category:
Measuring Instruments
| Size: 12 MB
Table of Contents
Table of Contents
5
Safety Instructions
9
Explanation of Safety Instructions
9
General
9
Intended Use
10
Environmental Conditions
10
Obligations of the Operating Company
10
Obligations of Personnel
10
Personal Protective Equipment
10
Danger from Toxic Gases and Vapors
11
Danger Posed by Shielding Gas Leak
11
Danger from Flying Sparks
12
Hazards from Welding Current
12
Vagrant Welding Currents
12
EMC Measures
12
Particular Hazard Areas
13
Informal Safety Measures
14
Safety Measures at the Installation Location
14
Safety Measures in Normal Operation
15
Safety Inspection
15
Modifications
15
Spare and Wearing Parts
15
Calibrating Power Sources
16
The CE Label
16
Copyright
16
General Information
17
General
19
Intended Use
19
Applications
19
Scope of Supply
20
Optional Components
20
Gas Nozzle Cross Jet
21
Requirements
22
Mechanical Requirements
22
Robot Requirements
22
Ground Connection
22
Alignment
23
System Overview
24
Other Laserhybrid Systems
25
Setup Variants
27
Operating Controls and Connections
29
Product Description
31
Device Description WF 25I Laserhybrid 10 Kw
31
Device Description, SB 360I Laserhybrid
32
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
33
Collision Protection
34
General
34
Safety
34
Checking the Reference Point after a Collision
34
Signal Analysis
34
Connection Specifications
35
Compressed Air Diagram
37
Commissioning
39
General
41
Safety
41
Setup Regulations
41
Grid Connection
41
Set up Laserhybrid Welding System
41
Installing the Laser Welding Head on the Robot
43
Connection Options on the Robot
43
Installing and Connecting Splitbox SB 360I Laserhybrid
44
Installing Splitbox SB 360I Laserhybrid on Robot
44
Connecting Splitbox SB 360I Laserhybrid
46
Connecting Crossjet
48
Connecting Laserhybrid Hosepack to Laser Welding Head
50
Connecting/Changing Wirefeeding Hose To/On Laser Welding Head
51
Installing/Changing Wirefeed Rollers
52
Connecting Laser Optics and Extra Extraction
53
Connecting Laser Optics
53
Connecting Extra Extraction
56
Preparing Welding Torch
59
Installing Hosepack on Robot
61
Threading the Wire Electrode
62
Setting up Laser Welding Head
63
Stick out
63
Adjustable Axes
64
Adjustment Mechanisms on the Laser Welding Head
64
Setting up X-Axis
65
Setting up Y-Axis
66
Setting up Z-Axis
67
Creating Reference Program
68
Safety
68
General
68
Signal Sequence for Laserhybrid Welding
70
Safety
70
Measures before Starting Welding
72
Operation Recommendations for Laserhybrid Welding System
73
Maintenance
75
Replacing the Welding Torch and Welding Torch Wearing Parts
77
Safety
77
Welding Torch Spare Parts
77
Replacing the Welding Torch
77
Replacing Welding Torch Wearing Parts
79
Replacing the Spatter Guard Plate and Extra Extraction
80
Replacing the Spatter Guard Plate
80
Replacing the Extra Extraction
80
Replacing the Laser Optics
81
Safety
81
Replacing the Trumpf Laser Optics
81
Preparation
81
Removing the Laser Optics
84
Inserting the Laser Optics
86
Checking/Adjusting Laser Optics Focus
88
Fixing the Laser Optics
90
Final Tasks
91
Laser Optics - Overview
93
Checking Position of the Wire Electrode in Relation to the Laser Focus
94
Safety
94
General
94
Example: Reference Program Application after Welding Torch Change
95
Measures to Reduce Contamination of the Optics
96
Appendix
99
Technical Data
101
WF 25I Laserhybrid 10 Kw (Laser Welding Head)
101
Laserhybrid Hosepack MHP 360I LH
101
Spare Parts List: Laserhybrid Tpsi
102
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