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WF 25i LaserHybrid 6 kW UC
Fronius WF 25i LaserHybrid 6 kW UC Manuals
Manuals and User Guides for Fronius WF 25i LaserHybrid 6 kW UC. We have
2
Fronius WF 25i LaserHybrid 6 kW UC manuals available for free PDF download: Operating Instructions Manual
Fronius WF 25i LaserHybrid 6 kW UC Operating Instructions Manual (108 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 32 MB
Table of Contents
Table of Contents
5
Safety Instructions
9
Explanation of Safety Instructions
9
General
9
Intended Use
10
Environmental Conditions
10
Obligations of the Operating Company
10
Obligations of Personnel
10
Personal Protective Equipment
11
Danger from Toxic Gases and Vapors
11
Danger Posed by Shielding Gas Leak
12
Danger from Flying Sparks
12
Hazards from Welding Current
12
Vagrant Welding Currents
13
EMC Measures
13
Particular Hazard Areas
14
Informal Safety Measures
15
Safety Measures at the Installation Location
15
Safety Measures in Normal Operation
16
Safety Inspection
16
Modifications
16
Spare and Wearing Parts
17
Calibrating Power Sources
17
The CE Label
17
Copyright
17
General Information
19
General
21
Intended Use
21
Applications
21
Scope of Supply
22
Optional Components
22
Requirements
23
Mechanical Requirements
23
Robot Requirements
23
Ground Connection
23
Alignment
24
System Overview
25
Other Laserhybrid Systems
26
Design Variants
27
Operating Controls and Connections
31
Product Description
33
Device Description, SB 360I Laserhybrid
34
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
35
Connection Specifications
36
Compressed Air Diagram
37
Commissioning
39
General
41
Safety
41
Setup Regulations
41
Grid Connection
41
Setting up Laserhybrid Welding System
42
Installing the Laser Welding Head on the Robot
43
Mount Laser Welding Head on the Robot
43
Installing and Connecting Splitbox SB 360I Laserhybrid
44
Installing Splitbox SB 360I Laserhybrid on Robot
44
Connecting the Splitbox SB 360I Laserhybrid
46
Connecting the Crossjet and Additional Extraction
49
Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
50
Installing/Changing Wirefeed Rollers
51
Preparation
51
Installing/Replacing the Wirefeed Rollers
51
Final Tasks
52
Connecting the Laser Optics
53
Preparing Welding Torch
56
Equip Welding Torch
56
Place Laserhybrid Hosepack on the Robot
58
Installing Hosepack on Robot
58
Threading the Wire Electrode
59
Setting up Laser Welding Head
61
Stick out
61
Adjustable Axes
61
Adjustment Device on the Laser Welding Head
62
Adjusting the X Axis
62
Adjusting the y Axis
63
Set the Radial Airflow
64
Requirements
64
Creating Reference Program
67
Safety
67
General
67
Create a Reference Program
67
Signal Sequence for Laserhybrid Welding
69
Safety
69
Measures before Starting Welding
71
Operation Recommendations for Laserhybrid Welding System
72
Maintenance
73
Replacing the Welding Torch and Welding Torch Wearing Parts
75
Safety
75
Welding Torch Spare Parts
75
Replacing the Welding Torch
75
Replacing Welding Torch Wearing Parts
76
Replace the Spatter Guard Plate
78
Removing the Spatter Guard Plate
78
Mounting the Spatter Guard Plate
78
Replace the Laserhybrid UC Hosepack
79
Removing the Laserhybrid UC Hosepack
79
Connect the Laserhybrid UC Hosepack
81
Replacing the Laser Optics
84
Safety
84
Disconnecting the Fiber Optic Cable from the Laser Optics
84
Removing the Laser Optics
85
Assembly Positions for Installing the Laser Optics
88
Installing the Laser Optics
88
Checking Position of the Wire Electrode in Relation to the Laser Focus
92
Safety
92
General
92
Example: Use of the Reference Program after Welding Torch Replacement
93
Measures to Reduce Contamination of the Optics
94
Appendix
97
Technical Data
99
Laser Welding Head Wf25Ilaserhybriduc
99
Laserhybrid Hosepack MHP 360I LH-UC
99
Spare Parts List: WF 25I Laserhybrid 4/6 Kw UC
100
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Fronius WF 25i LaserHybrid 6 kW UC Operating Instructions Manual (100 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 3 MB
Table of Contents
Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
7
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Personal Protective Equipment
8
Danger from Toxic Gases and Vapors
8
Danger Posed by Shielding Gas Leak
8
Danger from Flying Sparks
9
Danger from Welding Current
9
Stray Welding Currents
9
EMC Measures
9
Particular Hazard Areas
10
Informal Safety Measures
11
Safety Measures at the Installation Location
11
Safety Measures in Normal Operation
12
Safety Inspection
12
Modifications
13
Spare and Wearing Parts
13
Calibrating Power Sources
13
The CE Label
13
Copyright
13
General Information
15
General
17
Intended Use
17
Applications
17
Scope of Supply
18
Optional Components
18
Requirements
19
Mechanical Requirements
19
Robot Requirements
19
Ground Connection
19
Alignment
20
System Overview
21
Other Laserhybrid Systems
22
Design Variants
24
Operating Controls and Connections
27
Product Description
29
Product Description SB 360I Laserhybrid
30
Connection Specifications
32
Compressed Air Diagram
34
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
34
Commissioning
35
General
37
Safety
37
Setup Regulations
37
Grid Connection
37
Setting up Laserhybrid Welding System
37
Installing the Laser Welding Head on the Robot
39
Mount Laser Welding Head on the Robot
39
Installing and Connecting Splitbox SB 360I Laserhybrid
40
Mounting the Splitbox SB 360I Laserhybrid on the Robot
40
Connecting the Splitbox SB 360I Laserhybrid
42
Connecting the Crossjet and Additional Extraction
45
Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
46
Installing/Changing Wirefeed Rollers
47
Preparation
47
Installing/Replacing the Wirefeed Rollers
47
Final Tasks
48
Connecting the Laser Optics
49
Preparing Welding Torch
52
Equip Welding Torch
52
Place Laserhybrid Hosepack on the Robot
54
Placing the Hosepack on the Robot
54
Threading the Wire Electrode
56
Setting up Laser Welding Head
58
Stick out
58
Adjustable Axes
58
Adjustment Device on the Laser Welding Head
58
Adjusting the X Axis
59
Adjusting the y Axis
60
Set the Radial Airflow
61
Requirements
61
Setting the Radial Airflow
61
Creating Reference Program
64
Safety
64
General
64
Create a Reference Program
64
Signal Sequence for Laserhybrid Welding
66
Safety
66
Measures before Starting Welding
68
Operation Recommendations for Laserhybrid Welding System
69
Recommendations for the Operation of a Laserhybrid Welding System
69
Specifications for the Compressed-Air Supply
69
Maintenance
71
Replacing the Welding Torch and Welding Torch Wearing Parts
73
Safety
73
Welding Torch Spare Parts
73
Replacing the Welding Torch
73
Replacing Welding Torch Wearing Parts
74
Replace the Spatter Guard Plate
76
Removing the Spatter Guard Plate
76
Mounting the Spatter Guard Plate
76
Replace the Laserhybrid UC Hosepack
77
Removing the Laserhybrid UC Hosepack
77
Connect the Laserhybrid UC Hosepack
79
Replacing the Laser Optics
82
Safety
82
Disconnecting the Fiber Optic Cable from the Laser Optics
82
Removing the Laser Optics
83
Assembly Positions for Installing the Laser Optics
86
Checking Position of the Wire Electrode in Relation to the Laser Focus
90
Safety
90
General
90
Example: Use of the Reference Program after Welding Torch Replacement
90
Measures to Reduce Contamination of the Optics
92
Appendix
95
Technical Data
97
Laser Welding Head WF 25I Laserhybrid UC
97
Laserhybrid Hosepack MHP 360I LH-UC
97
SB 360I LH
98
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