User Manuals: Fronius WF 25i Dual wire feeder

Manuals and User Guides for Fronius WF 25i Dual wire feeder. We have 3 Fronius WF 25i Dual wire feeder manuals available for free PDF download: Operating Instructions Manual, Operating Instructions/Spare Parts List

Fronius WF 25i Operating Instructions Manual

Fronius WF 25i Operating Instructions Manual (80 pages)

Brand: Fronius | Category: Wire Feeders | Size: 20 MB

Table of Contents

Table of Contents
3
Safety Instructions
6
- General
  6
- Intended Use
  6
- Environmental Conditions
  7
- Obligations of the Operating Company
  7
- Obligations of Personnel
  7
- Grid Connection
  7
- Personal Protection and Protection of Others
  7
- Danger from Toxic Gases and Vapors
  8
- Danger from Flying Sparks
  9
- Risks from Grid Current and Welding Current
  9
- Stray Welding Currents
  10
- EMC Device Classifications
  10
- EMC Measures
  11
- EMF Measures
  11
- Particular Hazard Areas
  11
- Requirement for the Shielding Gas
  13
- Danger from Shielding Gas Cylinders
  13
- Danger Posed by Shielding Gas Leak
  13
- Safety Measures at the Setup Location and During Transport
  14
- Safety Measures in Normal Operation
  14
- Maintenance and Repair
  15
- Safety Inspection
  15
- Disposal
  15
- Safety Symbols
  16
- Data Backup
  16
- Copyright
  16
General
17
Options and Components
22
- Trolley Options
  24
System Configurations
25
- Setup on the Trolley
  25
- Setup on the Welding Boom (Welding-Boom)
  26
- Setup on the Crane
  27
- System Limits
  28
Crane Transport
29
Operating Controls, Connections and Mechanical Components
32
Before Installation and Initial Operation
40
- Safety
  40
- Intended Use
  40
- Setup Regulations
  41
Installing Optional Equipment
42
Connecting the Wirefeeder to the Power Source
46
- Safety
  46
- General
  46
- Connecting the Extension Hosepack
  48
Connecting the Welding Torch
50
- Safety
  50
- Connecting a MIG/MAG Welding Torch
  50
Inserting/Changing Feed Rollers
52
- Safety
  52
- General
  52
Remounting the D450 Brake for Operation with a D300 Wirespool
54
Inserting the Wirespool/Basket-Type Spool
55
- Safety
  55
- Inserting the D300 Wirespool
  55
- Inserting the D300 Basket-Type Spool
  56
- Inserting the D450 Wirespool
  58
Threading the Wire Electrode
59
- General
  59
- Preparation
  59
- Threading the Wire Electrode
  60
- Setting the Contact Pressure
  61
Adjusting the Brake
62
- General
  62
- Adjusting the D300 Brake
  62
- Design of the D300 Brake
  63
- Adjusting the Brake on the WF 25I Dual D450
  63
- Design of the D450 Brake
  65
Commissioning
66
Selecting the Welding Process Line
68
Troubleshooting
70
- Safety
  70
Service, Maintenance and Disposal
74
- General
  74
- Safety
  74
- At Every Start-Up
  74
- Every 6 Months
  74
- Disposal
  75
Technical Data
76
- WF 25I Dual
  76
- D300 Spool Holder with Cover
  77
- D450 Spool Holder Without Cover
  77
- HP 70I
  77

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Fronius WF 25i Operating Instructions/Spare Parts List

Fronius WF 25i Operating Instructions/Spare Parts List (68 pages)

Brand: Fronius | Category: Wire Feeders | Size: 14 MB

Table of Contents

Table of Contents
5
Safety Rules
7
- General
  7
- Proper Use
  7
- Environmental Conditions
  7
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  8
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  11
- EMC Measures
  11
- EMF Measures
  12
- Specific Hazards
  12
- Requirement for the Shielding Gas
  13
- Danger from Shielding Gas Cylinders
  13
- Danger from Escaping Shielding Gas
  14
- Safety Measures at the Installation Location and During Transport
  14
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  15
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  16
- Data Protection
  16
- Copyright
  16
General

17
- General
  19
  - Device Concept
    19
  - Warning Notices on the Device
    19
Controls, Connections and Mechanical Components

21
- Controls, Connections and Mechanical Components
  23
  - Safety
    23
  - Front of Wire-Feed Unit
    23
  - Rear of Wire-Feed Unit
    24
  - Wire-Feed Unit Side
    24
  - Wire-Feed Unit Underside
    25
- Optional Control Panels
  26
  - Safety
    26
  - Opt/I WF POT Control Panel
    26
  - Opt/I WF Gas Test & Wire Threading
    27
  - Opt/I WF Standard Control Panel
    29
Installation and Commissioning

33
- Before Installation and Commissioning
  35
  - Safety
    35
  - Proper Use
    35
  - Setup Regulations
    35
- Placing Wire-Feed Unit on Swivel Pin Holder
  36
  - Safety
    36
- Connecting Wire-Feed Unit to Power Source
  37
- Connecting the Welding Torch
  40
  - Safety
    40
  - Connecting MIG/MAG Welding Torches
    40
- Inserting/Replacing Feed Rollers
  41
  - Safety
    41
  - General
    41
  - Inserting/Changing the Feed Rollers
    41
- Inserting the Wirespool, Inserting the Basket-Type Spool
  43
  - Safety
    43
  - Inserting the Wirespool
    43
  - Inserting the Basket-Type Spool
    44
- Threading the Wire Electrode
  46
  - General
    46
  - Preparatory Work
    46
  - Threading the Wire Electrode
    47
  - Setting the Contact Pressure
    48
- Adjust the Brake
  49
  - General
    49
  - Adjusting the Brake
    49
  - Design of the Brake
    50
- Start-Up
  51
  - Safety
    51
  - Prerequisites
    51
  - General
    51
Troubleshooting, Maintenance and Disposal

53
- Troubleshooting
  55
  - Safety
    55
- Care, Maintenance and Disposal
  59
  - General
    59
  - Safety
    59
  - Every Start-Up
    59
  - Every 6 Months
    60
  - Disposal
    60
Technical Data

61
- Technical Data
  63
  - WF 15I
    63
  - WF 15I N.s
    63
  - WF 25I
    64
  - WF 30I
    64
  - HP 70I
    65
  - HP 95I
    65
  - HP 120I
    65
  - HP 70I, HP PC Cable HD
    65

Fronius WF 25i Operating Instructions Manual

Fronius WF 25i Operating Instructions Manual (72 pages)

Brand: Fronius | Category: Welding System | Size: 4 MB

Table of Contents

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