Fronius LaserHybrid SB 360i Manuals

Manuals and User Guides for Fronius LaserHybrid SB 360i. We have 6 Fronius LaserHybrid SB 360i manuals available for free PDF download: Operating Instructions Manual

Fronius LaserHybrid SB 360i Operating Instructions Manual (132 pages)

Brand: Fronius | Category: Welding System | Size: 21 MB

Table of Contents
3
Safety Instructions
6
- Explanation of Safety Instructions
  6
- General
  6
- Intended Use
  7
- Environmental Conditions
  7
- Obligations of the Operating Company
  7
- Obligations of Personnel
  7
- Personal Protective Equipment
  8
- Danger from Toxic Gases and Vapors
  8
- Danger Posed by Shielding Gas Leak
  9
- Danger from Flying Sparks
  9
- Danger from Welding Current
  9
- Stray Welding Currents
  9
- EMC Measures
  9
- Particular Hazard Areas
  10
- Informal Safety Measures
  11
- Safety Measures at the Installation Location
  12
- Safety Measures in Normal Operation
  12
- Safety Inspection
  13
- Modifications
  13
- Spare and Wearing Parts
  13
- Calibrating Power Sources
  13
- The CE Label
  13
- Copyright
  13
General Information

15
- General
  17
  - Intended Use
    17
  - Applications
    17
  - Scope of Supply
    18
  - Optional Components
    19
  - Gas Nozzle Cross Jet
    19
- Requirements
  20
  - Mechanical Requirements
    20
  - Robot Requirements
    20
  - Ground Connection
    20
  - Alignment
    21
- System Overview
  22
  - Other Laserhybrid Systems
    23
  - Setup Variants
    25
Operating Controls and Connections

27
- Product Description
  29
- Collision Protection
  33
  - General
    33
  - Safety
    33
  - Checking the Reference Point after a Collision
    33
  - Signal Analysis
    33
- Connection Specifications
  34
Commissioning

39
Maintenance

87
- Overview of the Laser Optics
  89
  - IPG Laser Optics
    89
  - Trumpf, Precitec, and Highyag Laser Optics
    90
- Replacing the Welding Torch and Welding Torch Wearing Parts
  91
- Replacing the Spatter Guard Plate and Extra Extraction
  96
- Replacing the IPG Laser Optics
  98
  - Safety
    98
  - Preparation
    98
  - Removing the IPG Laser Optics
    100
  - Installing the IPG Laser Optics
    102
  - Checking/Setting the Focus of the IPG Laser Optics
    105
  - Securing the Laser Optics
    107
  - Final Tasks
    107
- Replacing Other Laser Optics
  109
  - Safety
    109
  - Replacing the Trumpf Laser Optics
    109
  - Preparation
    109
  - Removing the Laser Optics
    112
  - Inserting the Laser Optics
    114
  - Checking/Setting the Focus of the Laser Optics
    117
  - Fixing the Laser Optics
    119
  - Final Tasks
    120
- Checking Position of the Wire Electrode in Relation to the Laser Focus
  123
  - Safety
    123
  - General
    123
- Measures to Reduce Contamination of the Optics
  125
Appendix

127
- Technical Data
  129
  - WF 25I Laserhybrid 10 Kw (Laser Welding Head)
    129
  - Laserhybrid Hosepack MHP 360I LH
    129
  - SB 360I LH
    130
  - MTB 500I LH /W
    130

Fronius LaserHybrid SB 360i Operating Instructions Manual (104 pages)

Brand: Fronius | Category: Welding System | Size: 8 MB

Fronius LaserHybrid SB 360i Operating Instructions Manual (112 pages)

Brand: Fronius | Category: Measuring Instruments | Size: 12 MB

Table of Contents
5
Safety Instructions
9
- Explanation of Safety Instructions
  9
- General
  9
- Intended Use
  10
- Environmental Conditions
  10
- Obligations of the Operating Company
  10
- Obligations of Personnel
  10
- Personal Protective Equipment
  10
- Danger from Toxic Gases and Vapors
  11
- Danger Posed by Shielding Gas Leak
  11
- Danger from Flying Sparks
  12
- Hazards from Welding Current
  12
- Vagrant Welding Currents
  12
- EMC Measures
  12
- Particular Hazard Areas
  13
- Informal Safety Measures
  14
- Safety Measures at the Installation Location
  14
- Safety Measures in Normal Operation
  15
- Safety Inspection
  15
- Modifications
  15
- Spare and Wearing Parts
  15
- Calibrating Power Sources
  16
- The CE Label
  16
- Copyright
  16
General Information

17
- General
  19
  - Intended Use
    19
  - Applications
    19
  - Scope of Supply
    20
  - Optional Components
    20
  - Gas Nozzle Cross Jet
    21
- Requirements
  22
  - Mechanical Requirements
    22
  - Robot Requirements
    22
  - Ground Connection
    22
  - Alignment
    23
- System Overview
  24
  - Other Laserhybrid Systems
    25
  - Setup Variants
    27
Operating Controls and Connections

29
- Product Description
  31
- Collision Protection
  34
  - General
    34
  - Safety
    34
  - Checking the Reference Point after a Collision
    34
  - Signal Analysis
    34
- Connection Specifications
  35
  - Compressed Air Diagram
    37
Commissioning

39
Maintenance

75
Appendix

99
- Technical Data
  101
  - WF 25I Laserhybrid 10 Kw (Laser Welding Head)
    101
  - Laserhybrid Hosepack MHP 360I LH
    101
- Spare Parts List: Laserhybrid Tpsi
  102

Fronius LaserHybrid SB 360i Operating Instructions Manual (108 pages)

Brand: Fronius | Category: Welding System | Size: 32 MB

Table of Contents
5
Safety Instructions
9
- Explanation of Safety Instructions
  9
- General
  9
- Intended Use
  10
- Environmental Conditions
  10
- Obligations of the Operating Company
  10
- Obligations of Personnel
  10
- Personal Protective Equipment
  11
- Danger from Toxic Gases and Vapors
  11
- Danger Posed by Shielding Gas Leak
  12
- Danger from Flying Sparks
  12
- Hazards from Welding Current
  12
- Vagrant Welding Currents
  13
- EMC Measures
  13
- Particular Hazard Areas
  14
- Informal Safety Measures
  15
- Safety Measures at the Installation Location
  15
- Safety Measures in Normal Operation
  16
- Safety Inspection
  16
- Modifications
  16
- Spare and Wearing Parts
  17
- Calibrating Power Sources
  17
- The CE Label
  17
- Copyright
  17
General Information

19
- General
  21
  - Intended Use
    21
  - Applications
    21
  - Scope of Supply
    22
  - Optional Components
    22
- Requirements
  23
  - Mechanical Requirements
    23
  - Robot Requirements
    23
  - Ground Connection
    23
  - Alignment
    24
- System Overview
  25
  - Other Laserhybrid Systems
    26
  - Design Variants
    27
Operating Controls and Connections

31
- Product Description
  33
  - Device Description, SB 360I Laserhybrid
    34
  - Pressure Monitoring in the Splitbox SB 360I Laserhybrid
    35
- Connection Specifications
  36
  - Compressed Air Diagram
    37
Commissioning

39
- General
  41
  - Safety
    41
  - Setup Regulations
    41
  - Grid Connection
    41
  - Setting up Laserhybrid Welding System
    42
- Installing the Laser Welding Head on the Robot
  43
  - Mount Laser Welding Head on the Robot
    43
- Installing and Connecting Splitbox SB 360I Laserhybrid
  44
  - Installing Splitbox SB 360I Laserhybrid on Robot
    44
  - Connecting the Splitbox SB 360I Laserhybrid
    46
- Connecting the Crossjet and Additional Extraction
  49
- Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
  50
- Installing/Changing Wirefeed Rollers
  51
  - Preparation
    51
  - Installing/Replacing the Wirefeed Rollers
    51
  - Final Tasks
    52
- Connecting the Laser Optics
  53
- Preparing Welding Torch
  56
  - Equip Welding Torch
    56
- Place Laserhybrid Hosepack on the Robot
  58
  - Installing Hosepack on Robot
    58
- Threading the Wire Electrode
  59
- Setting up Laser Welding Head
  61
  - Stick out
    61
  - Adjustable Axes
    61
  - Adjustment Device on the Laser Welding Head
    62
  - Adjusting the X Axis
    62
  - Adjusting the y Axis
    63
- Set the Radial Airflow
  64
  - Requirements
    64
- Creating Reference Program
  67
  - Safety
    67
  - General
    67
  - Create a Reference Program
    67
- Signal Sequence for Laserhybrid Welding
  69
  - Safety
    69
- Measures before Starting Welding
  71
- Operation Recommendations for Laserhybrid Welding System
  72
Maintenance

73
Appendix

97
- Technical Data
  99
  - Laser Welding Head Wf25Ilaserhybriduc
    99
  - Laserhybrid Hosepack MHP 360I LH-UC
    99
- Spare Parts List: WF 25I Laserhybrid 4/6 Kw UC
  100

Fronius LaserHybrid SB 360i Operating Instructions Manual (96 pages)

Brand: Fronius | Category: Welding System | Size: 10 MB

Fronius LaserHybrid SB 360i Operating Instructions Manual (100 pages)

Brand: Fronius | Category: Welding System | Size: 3 MB

Table of Contents
3
Safety Instructions
6
- Explanation of Safety Instructions
  6
- General
  6
- Intended Use
  7
- Environmental Conditions
  7
- Obligations of the Operating Company
  7
- Obligations of Personnel
  7
- Personal Protective Equipment
  8
- Danger from Toxic Gases and Vapors
  8
- Danger Posed by Shielding Gas Leak
  8
- Danger from Flying Sparks
  9
- Danger from Welding Current
  9
- Stray Welding Currents
  9
- EMC Measures
  9
- Particular Hazard Areas
  10
- Informal Safety Measures
  11
- Safety Measures at the Installation Location
  11
- Safety Measures in Normal Operation
  12
- Safety Inspection
  12
- Modifications
  13
- Spare and Wearing Parts
  13
- Calibrating Power Sources
  13
- The CE Label
  13
- Copyright
  13
General Information

15
- General
  17
  - Intended Use
    17
  - Applications
    17
  - Scope of Supply
    18
  - Optional Components
    18
- Requirements
  19
  - Mechanical Requirements
    19
  - Robot Requirements
    19
  - Ground Connection
    19
  - Alignment
    20
- System Overview
  21
  - Other Laserhybrid Systems
    22
  - Design Variants
    24
Operating Controls and Connections

27
- Product Description
  29
  - Product Description SB 360I Laserhybrid
    30
- Connection Specifications
  32
  - Compressed Air Diagram
    34
  - Pressure Monitoring in the Splitbox SB 360I Laserhybrid
    34
Commissioning

35
Maintenance

71
Appendix

95
- Technical Data
  97

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