User Manuals: Fronius WF 25i LaserHybrid 4 kW UC System

Manuals and User Guides for Fronius WF 25i LaserHybrid 4 kW UC System. We have 2 Fronius WF 25i LaserHybrid 4 kW UC System manuals available for free PDF download: Operating Instructions Manual

Fronius WF 25i LaserHybrid 4 kW UC Operating Instructions Manual

Fronius WF 25i LaserHybrid 4 kW UC Operating Instructions Manual (108 pages)

Brand: Fronius | Category: Welding System | Size: 32 MB

Table of Contents

Table of Contents
5
Safety Instructions
9
- Explanation of Safety Instructions
  9
- General
  9
- Intended Use
  10
- Environmental Conditions
  10
- Obligations of the Operating Company
  10
- Obligations of Personnel
  10
- Personal Protective Equipment
  11
- Danger from Toxic Gases and Vapors
  11
- Danger Posed by Shielding Gas Leak
  12
- Danger from Flying Sparks
  12
- Hazards from Welding Current
  12
- Vagrant Welding Currents
  13
- EMC Measures
  13
- Particular Hazard Areas
  14
- Informal Safety Measures
  15
- Safety Measures at the Installation Location
  15
- Safety Measures in Normal Operation
  16
- Safety Inspection
  16
- Modifications
  16
- Spare and Wearing Parts
  17
- Calibrating Power Sources
  17
- The CE Label
  17
- Copyright
  17
General Information

19
- General
  21
  - Intended Use
    21
  - Applications
    21
  - Scope of Supply
    22
  - Optional Components
    22
- Requirements
  23
  - Mechanical Requirements
    23
  - Robot Requirements
    23
  - Ground Connection
    23
  - Alignment
    24
- System Overview
  25
  - Other Laserhybrid Systems
    26
  - Design Variants
    27
Operating Controls and Connections

31
- Product Description
  33
  - Device Description, SB 360I Laserhybrid
    34
  - Pressure Monitoring in the Splitbox SB 360I Laserhybrid
    35
- Connection Specifications
  36
  - Compressed Air Diagram
    37
Commissioning

39
- General
  41
  - Safety
    41
  - Setup Regulations
    41
  - Grid Connection
    41
  - Setting up Laserhybrid Welding System
    42
- Installing the Laser Welding Head on the Robot
  43
  - Mount Laser Welding Head on the Robot
    43
- Installing and Connecting Splitbox SB 360I Laserhybrid
  44
  - Installing Splitbox SB 360I Laserhybrid on Robot
    44
  - Connecting the Splitbox SB 360I Laserhybrid
    46
- Connecting the Crossjet and Additional Extraction
  49
- Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
  50
- Installing/Changing Wirefeed Rollers
  51
  - Preparation
    51
  - Installing/Replacing the Wirefeed Rollers
    51
  - Final Tasks
    52
- Connecting the Laser Optics
  53
- Preparing Welding Torch
  56
  - Equip Welding Torch
    56
- Place Laserhybrid Hosepack on the Robot
  58
  - Installing Hosepack on Robot
    58
- Threading the Wire Electrode
  59
- Setting up Laser Welding Head
  61
  - Stick out
    61
  - Adjustable Axes
    61
  - Adjustment Device on the Laser Welding Head
    62
  - Adjusting the X Axis
    62
  - Adjusting the y Axis
    63
- Set the Radial Airflow
  64
  - Requirements
    64
- Creating Reference Program
  67
  - Safety
    67
  - General
    67
  - Create a Reference Program
    67
- Signal Sequence for Laserhybrid Welding
  69
  - Safety
    69
- Measures before Starting Welding
  71
- Operation Recommendations for Laserhybrid Welding System
  72
Maintenance

73
Appendix

97
- Technical Data
  99
  - Laser Welding Head Wf25Ilaserhybriduc
    99
  - Laserhybrid Hosepack MHP 360I LH-UC
    99
- Spare Parts List: WF 25I Laserhybrid 4/6 Kw UC
  100

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Fronius WF 25i LaserHybrid 4 kW UC Operating Instructions Manual

Fronius WF 25i LaserHybrid 4 kW UC Operating Instructions Manual (100 pages)

Brand: Fronius | Category: Welding System | Size: 3 MB

Table of Contents

Table of Contents
3
Safety Instructions
6
- Explanation of Safety Instructions
  6
- General
  6
- Intended Use
  7
- Environmental Conditions
  7
- Obligations of the Operating Company
  7
- Obligations of Personnel
  7
- Personal Protective Equipment
  8
- Danger from Toxic Gases and Vapors
  8
- Danger Posed by Shielding Gas Leak
  8
- Danger from Flying Sparks
  9
- Danger from Welding Current
  9
- Stray Welding Currents
  9
- EMC Measures
  9
- Particular Hazard Areas
  10
- Informal Safety Measures
  11
- Safety Measures at the Installation Location
  11
- Safety Measures in Normal Operation
  12
- Safety Inspection
  12
- Modifications
  13
- Spare and Wearing Parts
  13
- Calibrating Power Sources
  13
- The CE Label
  13
- Copyright
  13
General Information

15
- General
  17
  - Intended Use
    17
  - Applications
    17
  - Scope of Supply
    18
  - Optional Components
    18
- Requirements
  19
  - Mechanical Requirements
    19
  - Robot Requirements
    19
  - Ground Connection
    19
  - Alignment
    20
- System Overview
  21
  - Other Laserhybrid Systems
    22
  - Design Variants
    24
Operating Controls and Connections

27
- Product Description
  29
  - Product Description SB 360I Laserhybrid
    30
- Connection Specifications
  32
  - Compressed Air Diagram
    34
  - Pressure Monitoring in the Splitbox SB 360I Laserhybrid
    34
Commissioning

35
Maintenance

71
Appendix

95
- Technical Data
  97

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