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MULTISPOT MI-100control
Elektron MULTISPOT MI-100control Manuals
Manuals and User Guides for Elektron MULTISPOT MI-100control. We have
1
Elektron MULTISPOT MI-100control manual available for free PDF download: Operating Manual
Elektron MULTISPOT MI-100control Operating Manual (90 pages)
Resistance welder
Brand:
Elektron
| Category:
Welding System
| Size: 10 MB
Table of Contents
Table of Contents
3
1 General Information
6
Information Concerning the Operating Manual
6
Copyright
6
Disclaimer
6
Symbols
7
Warranty and Guarantee
9
Customer Service
9
2 Health and Safety
10
Intended Purpose
10
Responsibilities of the Operating Company
10
General Responsibilities
10
Requirements to Personnel
12
Personal Protective Equipment (PPE)
13
Particular Dangers
14
Dangers Due to the Equipment
14
Dangers Due to the Work Environment
16
Dangers to this Equipment and Other Property
16
Correct Behaviour in Accidents and Dangerous Situations
17
Measures to be Taken in Case of Work at the Device
17
Safety Devices
18
Safety Labels and Markings on this Equipment
19
On the Flap Cover
19
Signs on the Backside
19
On the Balancer
20
On the Control Board
20
Spare and Wear Parts
20
Waste Management and Environmental Protection
21
3 Transport, Packaging, Storage
22
Safety During Transport
22
Symbols on Packaging
22
Unpacking
22
Acceptance after Shipping
23
Handling
23
Forklift Truck
23
Moving Equipment to the Site
24
In Case of Return of Goods / Further Transport Needs
25
Storage
25
4 Design and Functionality
26
Overview
26
Description
26
Display and Control Elements
27
On the Display and Control Panel
27
On the Inverter Control Unit
28
Connections
28
Connections on the Front Side
28
Connections on the Backside
29
Accessories
30
Optional Accessories
30
Tools Required
30
5 Installation
31
Before Installation
31
Preliminary Works
31
Filling up Cooling Water Tank
31
Ventin Coolant Circuit
32
Assembling the Balancer
33
Electrical Connections
34
Connecting the Pneumatics
35
Connecting the Pliers
36
Connecting the Welding Gun
37
6 Operation
38
Preliminary Works before Welding
38
Preparing the Sheets
38
Preparing Welding Pliers
38
Checks before Switching on
41
Switching on
42
Basic Settings
43
Set Languages
43
Register Welder
44
Recurring Settings
45
Maintaining Electrode Caps
45
Selecting Control Mode
45
Keyboard Operation
46
Setting Welder in Mode "Keyboard Operation
47
OEM Programs
48
Free Mode
49
Electrode Recognition
51
Manual Tool Selection
52
Switching off the Cooling Water Pump
53
Important Information Concerning Welding
53
Calling up Welding Parameters
57
Settings in the Service Menu
57
Service Menu Settings
58
Enter Order Data
58
Concluding an Order
58
Administering Programs
59
Emptying Cooling System
59
Registering Welder
59
Activating Fuse Protection
59
Setting Languages
60
Setting Time and Date
60
Service Menu: Settings
60
Calling up Electrode-Cap Service Mode
60
Changing Configuration
61
Loading most Recent Configuration
61
Storing All Welding Jobs
62
Switching off Weld Rules
63
Calling up Status and Error Messages
63
Calling up the Software Version
64
Calling up Current and Voltage Values
64
Modifying Service Address
65
Updating Software
65
Operating the Welding Gun
67
Push Spot Welding
67
Pulling-Out Dents with Washer
68
High-Speed Planishing Hammer "SAH" (Special Accessory)
69
Pushing-In Dents
70
Shrinking Sheet
70
Welding-On Threaded Studs
71
Welding-On T-Pins
72
Fixing Sheet Metal Parts (Tacking)
73
Water-Cooled Spot Welding Gun (Special Accessory)
73
Connection of Airpuller/ Dentpuller
73
7 Troubleshooting
74
Health and Safety During Troubleshooting
74
Error Messages and Troubleshooting Tables
74
Problems Displayed on the Control Panel
74
Problems NOT Displayed on the Control Panel
78
Possible Causes and Remedies in Case of Unsatisfactory Welding Results
79
8 Maintenance
80
Maintenance Schedule
80
Carrying out Maintenance Jobs
80
Cleaning
81
Maintaining the Pneumatic Unit
81
Replacing Water Filter
82
Empty Cooling Water Tank
83
Measures to be Taken after Maintenance
84
9 Specifications
85
Dimensions and Weights
85
Power Requirements
85
Supplies
86
Working Conditions
86
Exposure Limit Values
86
Type Plates
86
10 Index
87
11 Appendix
89
Training Report
89
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