Electrolux IC4 4832 FFS Manuals

Table of Contents

• 3

  Table of Contents

• 11

  Service 2 Technical Characteristics Manual

  • 13

    Label of Energetic Performances
  • 13

    Sound Level
  • 13

    Weighted Sound Pressure Level in Db
  • 14

    Technical Characteristics

• 17

  3 Description Of The Machine Manual

  • 17

    Description of the Machine
    • 19

      Description
    • 24

      Safety Devices
      • 24

        Accessibility
      • 24

        Emergency Stop
      • 24

        Restarting the Machine
      • 24

        Feeding Safety Device
      • 24

        Power Supply Failure

• 27

  Service 10 Installation Manual

  • 29

    Installation
  • 29

    List of Accessories Provided with Each Machine
  • 29

    Working Place Lighting
  • 31

    Mechanical Installation
    • 31

      Preparation of the Ground and Machine
    • 31

      Electrical Safety Device
    • 31

      Levelling the Machine
  • 32

    Ironer Electricity Power Supply
  • 34

    Connection Diagrams for the Control Circuit Power Supply
  • 38

    Condensate Connection DN 10
  • 38

    Steam and Condensate Connections
  • 38

    Steam Connection DN 20
  • 39

    Condensate Connection
  • 39

    Safety Valve Connections
  • 40

    Gas Connection
  • 40

    Gas Supply DN 20
  • 42

    Testing Pressures
    • 42

      Changing to a Gas in the Same Family
    • 42

      Changing to a Gas in a Different Family
    • 43

      Adjustment and Checking of the Outlet Pressure
    • 44

      Legend of Symbols Used
    • 45

      Table of Correspondences - Ironer 1,9 M
    • 45

      Table of Correspondences - Ironer 2,5 M
    • 46

      Table of Correspondences - Ironer 3,2 M
  • 47

    Connection of the Ironer Evacuation System
    • 47

      Fresh Air Inlet
    • 47

      Evacuation Duct
    • 48

      Electric, Steam Heating Specifi Cations
    • 48

      Gas Heating Specifi Cations
    • 48

      Values of the Adjustment of Safety Pressure Switch
  • 50

    Evacuation System if Several Ironers Are Connected to a Common Evacuation Duct
  • 51

    Connection of the Stacker
  • 52

    Air Compressor
  • 52

    Compressed Air Connection
  • 53

    Explanation of Washing Symbols

• 57

  11 Preventive Maintenance Manual

  • 57

    Preventive Maintenance
    • 59

      Motors
    • 59

      Bearings
    • 59

      Cylinder
    • 60

      Maintenance
      • 61

        Daily
      • 61

        Weekly
      • 61

        Monthly
      • 61

        Every Six Months
      • 61

        Operation
      • 63

        Every Year
      • 63

        Every Three Year

• 67

  20 Operation Manual

  • 69

    Synoptic Diagram
    • 69

      Feeding
    • 69

      Longitudinal Folding
    • 70

      Safety of Cross Folding
    • 70

      Cross Folding
    • 70

      Stacker
  • 73

    Control Unit
    • 81

      Power Supply
  • 109

    ELECTROLUX ITS Screens

• 115

  Manual

  • 117

    Electrolux Its
  • 118

    Diagram of Electrolux ITS Menus
  • 120

    Screen: ELECTROLUX ITS
  • 120

    Screen: EMERGENCY STOP
  • 121

    Screen: ENERGY SAVING MODE
  • 121

    State of Buttons
  • 122

    Menu: START MACHINE
    • 122

      Description of «START MACHINE
    • 124

      Screen: DIAMMS MODE
    • 126

      Screen: MANUAL MODE
    • 128

      Screen: STOP REQUEST
    • 128

      Screen: COOLING
    • 129

      Screen: RESTART
    • 130

      Screen: SELECT DRY PROGRAM
    • 131

      Screen: Start a Dry Program in «DIAMMS MODE
    • 131

      Screen: Start a Dry Program in «MANUAL MODE
    • 132

      Screen: FOLDS TABLE CHOICE
  • 133

    Menu: OPTIONS MENU
    • 133

      Description of «OPTION MENU
    • 136

      Screen: OPTIONS MENU
    • 137

      Screen: NUMERIC KEYBOARD
    • 138

      Screen: BASIC SETTINGS
    • 142

      Screen: SET FOLDS TABLE
    • 144

      Screen: ADVANCED SETTINGS
    • 146

      Screen: MACHINE CONFIGURATION
    • 150

      Screen: MACHINE TIMERS SETTING
    • 152

      Screen: PARAMETERS RECOVERING
    • 154

      Screen: MAINTENANCE ALERT
    • 156

      Screen: STATISTICS
    • 158

      Screen: ABSOLUTE / MONTHLY / DAILY STATISTICS

• 179

  Service 23 Ventilation and Motion of the Machine Manual

  • • 179

      Ventilation and Motion of the Machine

  • 181

    Description

  • 182

    Operation

  • 185

    Repair

    • 185

      Replacement of the M1 Back-Geread Motor
    • 189

      Replacement of the M2 Fan Motor
    • 191

      Replacement of the M12 Fan Motor
    • 191

      Replacement of the KM1 and KM2 Contactors
    • 191

      Replacement of the A0 Converter

• 193

  Service 24 Electric Heating Manual

  • • 193

      Electric Heating

  • 195

    Description

  • 197

    Operation

  • 199

    Repair

    • 199

      Replacement of the Heating Elements
    • 199

      Replacement of the B126, B127, B128 Temperature Sensors, the B3 Safety Thermostat and the F2 Thermal Fuse
    • 199

      Replacement of the KM6, KM7 and KM8 Contactors

• 201

  Service 25 Gas Heating Manual

  • 203

    Description

  • 205

    Operation_Standard Machine

  • 207

    Operation_Australia Machine

  • 211

    Repair

    • 211

      Replacement of the Y1/Y2 (Y3/Y4) Gas Electrovalve
    • 211

      Adjustment and Checking of the Outlet Gas Pressure
    • 213

      Replacement of the E1/E2 Electrode
    • 215

      Replacement of the A9 Igniter
    • 215

      Replacement of the KA90 Relay
    • 215

      Replacement of the Pressostat Gas B1
    • 219

      Replacement of the A13 Gas Igniter
    • 219

      Replacement of the KA13 and KA14 Relays
    • 219

      Replacement of the KA2, KA10, KA11 and KA12 Relays
    • 221

      Replacement of the Fl Ame Control Box A12
    • 221

      Replacement of the E3 Electrode
    • 221

      Replacement of the B126, B127, B128 Temperature Sensors, the B3 Safety Thermostat and the F2 Thermal Fuse

• 223

  Service 26 Steam Heating Manual

  • • 223

      Steam Heating

  • 225

    Description

  • 226

    Operation

  • 229

    Repair

    • 229

      Replacement of the Temperature Sensor
    • 229

      Replacement of the Steam Turning Joint
    • 231

      DIAMMS System
    • 237

      Feeding: Vacuum System

• 245

  Service 29 Feeding: Smoothing System Manual

  • 245

    Feeding: Smoothing System
    • 247

      Description
    • 251

      Repair
      • 251

        Replacement of the M713 & M714 Motors
      • 253

        Adjustment of the Belt
      • 255

        Replacement of the DP73 Sensor

• 257

  Service 30 Feeding: Motion Manual

  • 257

    Feeding: Motion
    • 259

      Description
      • 259

        Spacing Clamps
      • 259

        Advance/Return Clamps
    • 263

      Repair
      • 263

        Replacement of the FC73 and FC75 «Advance/Return Clamps» Limit Switch
      • 263

        Replacement of the FC71 and FC72 «Spacing Clamps» Limit Switch
      • 263

        Replacement of the P1 Potentiometer
      • 265

        Replacement of the M715 Back-Geared Motor «Advance/Return Clamps
      • 265

        Replacement of the M723 Motor «Spacing Clamps

• 269

  Service 31 Feeding: Clamps System Manual

  • 269

    Feeding: Clamps System
    • 271

      Description
    • 275

      Repair
      • 275

        Replacement of the E2 and E3 Electromagnets
      • 277

        Replacement of the DP71 and DP72 Detectors
      • 277

        Replacement of the FC74 Limit Switch

• 279

  Service 32 Longitudinal Folding: Plivit Manual

  • 279

    Longitudinal Folding: PLIVIT
    • 281

      Description
    • 282

      Operation
    • 282

      Cross Folding
    • 284

      Adjustment of the Folding Table
    • 286

      Create a New Dry Program
    • 291

      Repair
      • 291

        Replacement of the DP6 Photocell
      • 291

        Replacement of the DP7 Photocell
      • 293

        Replacement of the DP3, DP4, DP5 and DP22 Inductive Detectors
      • 293

        Replacement of the DP1 Inductive Detector
      • 295

        Replacement of the M4 Back-Geared Motor
      • 295

        Replacement of the KM10, KM11 Contactors and the KA9 Relay
      • 295

        Replacement of the E1 Clutch

• 297

  Service 33 Cross Folding Manual

  • 299

    Description
  • 305

    Repair
    • 305

      Replacement of the DP23, DP24, DP25, DP26, DP27 and DP28 Detectors
    • 307

      Replacement of the V1 Jack
    • 307

      Replacement of the V2 and V3 Jacks
    • 309

      Replacement of the M7 Back-Geared Motor
    • 311

      Replacement of the FC510 Switch
    • 311

      Replacement of the KM12 Contactor
    • 311

      Replacement of the Air Pilot Valve and the Pneumatic Block
  • 311

    Compressed Air System

• 313

  Service 34 Compressed Air System Manual

  • 315

    Description

  • 316

    Operation

  • 318

    A11_Pneumatic Block

    • 319

      Receipt Tray

  • 320

    Repair

    • 320

      Replacement of the Pneumatic Block
    • 320

      Replacement of the Pressostat
    • 321

      Replacement of the Air Pilot Valves

• 331

  Service 36 Electrostatic Bar Manual

  • • 331

      Electrostatic Bar

  • 333

    Description

  • 334

    Operation

  • 336

    Repair

    • 336

      Replacement of the Generator
    • 337

      Replacement of the Electrostatic Bar
    • 341

      Description
    • 342

      Operation
    • 345

      Repair
      • 345

        Replacement of the DP41 and DP42 Photocell
      • 345

        Replacement of the KM13, KM14 and KM15 Contactors
      • 345

        Replacement of the DP43 Inductive Detector
      • 347

        Replacement of the M8 Back-Geared Motor
      • 347

        Replacement of the M9 Back-Geared Motor
      • 347

        Replacement of the M10 Back-Geared Motor

• 349

  Service 51 Troubleshooting Manual

  • • 349

      Troubleshooting

  • 351

    General Information about Troubleshooting

    • 351

      Measures

  • 352

    Display Principle for an Anomaly Message

    • 352

      Anomalies with No Error Codes
    • 352

      Anomalies with Error Codes

  • 354

    List of Errors with Appropriate Error Messages

    • 356

      Emerg. Stop Active
    • 356

      Lack of Compressed Air
    • 357

      Gas Pressure Failure
    • 357

      Gas Ignition Error
    • 358

      Main Transmission Error
    • 359

      Length Folding Error
    • 359

      Folding Measure Error
    • 360

      Length Folding Error
    • 360

      Cross Fold 1 Jammed
    • 361

      Cross Fold 2 or 3 Jammed
    • 361

      Jam at Cross Fold Exit
    • 362

      Stacker Error
    • 362

      Thermic Fuse Fault
    • 363

      Exhausting Failure
    • 363

      Heating Error
    • 364

      Com Failure