Cushman 1600XD4 Utility Vehicle Manuals

Cushman 1600XD4 Utility Vehicle Manuals

Manuals and User Guides for Cushman 1600XD4 Utility Vehicle. We have 1 Cushman 1600XD4 Utility Vehicle manual available for free PDF download: Owner's Manual

Cushman 1600XD4 Owner's Manual

Cushman 1600XD4 Owner's Manual (168 pages)

Brand: Cushman | Category: Offroad Vehicle | Size: 12.22 MB

Table of Contents

Table of Contents

6
Safety Precautions

13
- PRECAUTIONS before OPERATION
  
  14
  - General Precautions
    14
    
    General Precautions
    14
  - Precautions Before Operation
    14
  - Safety Precautions
    14
- Precautions During Operation
  
  16
  - Precautions During Operation
    16
  - When Starting The Engine
    16
  - When Starting the Engine
    16
  - When Driving The Vehicle
    18
  - When Driving the Vehicle
    18
  - When Parking The Vehicle
    25
  - When Parking the Vehicle
    25
- Safety Precautions During Servicing
  
  26
- Safety Precautions When Using the ROPS
  
  30
  - Mounting Location
    31
    
    Mounting Location
    31
    
    Decals
    32
    
    Cautions For Decal Maintenance
    36
    
    Cautions for Decal Maintenance
    36
  - Safety Decal
    31
- SAFETY Decal
  
  31
  - Precautions before Operation
    37
  - Engine Serial Number
    38
  - Vehicle Identification Number
    38
  - Vehicle Serial Number
    38
Specifications

39
- Exterior Dimensions
  40
  - Exterior Dimensions
    40
  - General Specifications
    41
  - General Specifications
    41
  - Option List And Features
    43
  - Option List and Features
    43
- Specification
  40
Controls and Features

45
- Controls and Features
  46
- Exterior View
  
  47
  - Exterior View
    47
  - Electric Cooling Fan Motor
    48
    
    Electric.cooling.fan.motor
    48
    
    Suspension
    49
    
    Headlamp
    49
    
    Rear Hitch Receiver
    49
    
    Rear.hitch.receiver
    49
    
    Rear Wheel Mudguard
    50
    
    Rear.wheel.mudguard
    50
    
    Reflex Reflector
    50
    
    Reflex.reflector
    50
  - Hood
    48
- Switches
  
  51
  - Key Switch
    52
    
    Key.switch
    52
    
    Combination Switch
    53
    
    Combination.switch
    53
    
    Hazard Lamp Switch
    55
    
    Hazard.lamp.switch
    55
    
    Spare Switch Panel
    56
    
    Spare.switch.panel
    56
    
    Power Outlet
    56
    
    12V.power.outlet
    56
    
    Instrument Panel
    57
- Instrument Panel
  
  57
  - Speedometer / Hourmeter
    58
    
    Speedometer./.Hourmeter
    58
    
    Fuel Gauge
    58
    
    Fuel.gauge
    58
    
    Coolant Temperature Gauge
    59
    
    Coolant.temperature.gauge
    59
    
    Engine Oil Pressure Warning Lamp
    59
  - Engine.oil.pressure.warning.lamp
    59
  - Battery Charging Lamp
    60
  - Battery.charging.lamp
    60
  - Glow Plug Indicator
    61
  - Glow.plug.indicator
    61
  - Parking Brake Indicator
    61
  - Parking.brake.indicator
    61
  - Turn Signal Lamp
    61
  - Turn.signal.lamp
    61
  - Engine Check Warning Lamp
    62
  - Engine.check.warning.lamp
    62
  - Lower Fuel Level Warning Indicator
    62
  - Lower.fuel.level.warning.indicator
    62
  - Neutral Indicator
    62
  - Neutral.indicator
    62
- Controls
  
  63
  - Shift Lever
    63
  - Shift.lever
    63
  - Differential Lock Lever (Rear Wheel)
    64
  - Differential.lock.lever.(Rear.wheel)
    64
  - 2Wd/4Wd Shift Lever
    65
  - 2Wd/4Wd.shift.lever
    65
  - Brake Pedal
    66
  - Brake.pedal
    66
  - Parking Brake Lever
    66
  - Parking.brake.lever
    66
  - Accelerator Pedal
    67
  - Accelerator.pedal
    67
  - Seat
    68
  - Seat Belt
    68
  - Seat.belt
    68
  - Front Guard
    69
  - Front.guard
    69
  - Rops
    69
  - Cup Holders And Storage Boxes
    70
  - Cup.holders.and.storage.boxes
    70
  - Sun Canopy
    70
  - Sun.canopy
    70
  - (Manual.model)
    71
  - Cargo Bed
    71
  - Cargo Bed Control Lever (Manual Model)
    71
  - Cargo.bed
    71
  - Cargo.bed.control.lever
    71
  - Fuel Tank
    72
  - Fuel.tank
    72
  - Engine Inspection
    73
  - Engine.inspection
    73
  - Coolant, Brake Fluid and Electrical Devices
    74
  - Coolant,.Brake.fluid.and.. .....Electrical.devices
    74
  - Tire
    74
  - Tire Tread Patterns
    74
  - Tire.tread.patterns
    74
  - Proper Inflation Pressure
    76
  - Proper.inflation.pressure
    76
Operation

77
- PRE-Operation
  
  78
  - Daily Inspection
    78
    
    Daily Inspection
    78
    
    Operating The Engine
    78
  - Starting The Engine
    78
    
    Starting the Engine
    78
    
    Checking Warning Lamps after Starting Engine
    81
    
    Operating Principle of Preheat System
    82
    
    Stopping The Engine
    82
    
    Stopping the Engine
    82
    
    Operating The Vehicle
    83
  - How To Drive
    83
    
    How to Drive
    83
    
    Warming Up
    86
    
    Warming up
    86
    
    Jump Start
    87
    
    Jump Start
    87
    
    Stopping
    88
    
    Parking
    88
    
    Shifting
    89
    
    Driving On Slippery Surfaces
    90
    
    Driving on Slippery Surfaces
    90
    
    Turning
    91
    
    Driving On Slope
    91
    
    Driving on Slope
    91
    
    Driving In Forest
    93
    
    Driving in Forest
    93
    
    Driving Through Water
    93
    
    Driving through Water
    93
    
    Driving Backward
    94
    
    Driving Backward
    94
    
    Driving On Road
    95
    
    Driving on Road
    95
    
    Transporting Cargo
    95
    
    Transporting Cargo
    95
    
    Unloading (Manual Model)
    97
    
    Unloading (Manual Model)
    97
    
    Towing Trailer
    98
    
    Towing Trailer
    98
    
    Transporting
    99
    
    4Wd Operation
    100
    
    4Wd Operation
    100
    
    Differential Lock Operation
    101
    
    Differential Lock Operation
    101
    
    Tailgate (Back Door)
    102
    
    Tailgate (Back Door)
    102
    
    Replacement Parts
    103
    
    Essential Replacement Part
    104
    
    Oil And Fluid
    104
    
    Filters
    104
    
    Maintenance
    104
    
    Belts And Rubber Parts
    105
    
    Electric Parts
    105
- Operating.the.engine
  
  78
- Operating.the.vehicle
  
  83
Maintenance

107
- MAINTENANCE Check List
  
  109
  - Daily Check Chart
    109
    
    Daily Check Chart
    109
    
    Maintenance Interval Table
    110
    
    Maintenance Interval Table
    110
  - Maintenance Check List
    109
- Lubricants
  
  112
  - Access For Service
    113
    
    Access for Service
    113
    
    Opening Inspection Shield (A)
    113
    
    Opening Inspection Shield (A)
    113
    
    Opening Seat Cushion (B)
    114
    
    Opening Seat Cushion (B)
    114
    
    Raising Cargo Bed (C)
    114
    
    Raising Cargo Bed (C)
    114
    
    Applying Grease (D)
    115
    
    Applying Grease (D)
    115
    
    Checking Engine Oil Level (E)
    116
    
    Checking Engine Oil Level (E)
    116
    
    Changing Engine Oil And Filter (F)
    117
    
    Changing Engine Oil and Filter (F)
    117
    
    Dust Valve (G)
    118
    
    Dust Valve (G)
    118
    
    Replacing Air Filter (H)
    119
    
    Replacing Air Filter (H)
    119
    
    Checking Air Hose And Clamp(I)
    119
    
    Checking Air Hose and Clamp(I)
    119
    
    Checking Cvt Belt (J)
    120
    
    Checking Cvt Belt (J)
    120
    
    Checking Cvt Driven Pulley Clutch Buttons(K)
    122
    
    Checking Fuel Filter(L)
    123
    
    Checking Fuel Filter(L)
    123
    
    Bleeding Fuel Line (M)
    123
    
    Bleeding Fuel Line (M)
    123
  - Daily Inspection
    113
- Daily Inspection
  
  113
  - Checking Injection Nozzle and Fuel Injection PUMP (N)
    125
  - Cleaning Radiator Core (O)
    125
  - Cleaning Radiator Core (O)
    125
  - Checking Coolant in Auxiliary Coolant Tank (P)
    126
  - Changing Coolant (Q)
    127
  - Changing Coolant (Q)
    127
  - Checking Spark Arrester of Exhaust PIPE (if Equipped) (R)
    129
  - Checking and Changing Gearbox Oil (S)
    130
  - Checking and Changing Front Axle Oil (T)
    131
  - Checking and Changing Rear Axle Oil (U)
    132
  - Checking Drive Shaft and CV Boots (V)
    134
  - Checking Steering Rack Boots and Ball Joint (W)
    134
  - Checking Brake Fluid (X)
    135
  - Checking Brake Fluid (X)
    135
  - Checking Brake Pad (Z)
    136
  - Checking Brake Pedal Free Play (Y)
    136
  - Checking Brake Pad (Z)
    136
  - Checking Brake Pedal Free Play (Y)
    136
  - Checking Parking Brake (Aa)
    137
  - Checking Parking Brake (Aa)
    137
  - Adjusting Suspension (Ab)
    139
  - Adjusting Suspension (Ab)
    139
  - Battery (Sealed) (Ad)
    140
  - Battery (Sealed) (Ad)
    140
  - Checking Suspension
    140
  - Checking Suspension
    140
  - Shock Absorber (Ac)
    140
  - Shock Absorber (Ac)
    140
  - Replacing Headlamp Bulb (Ae)
    142
  - Replacing Headlamp Bulb (Ae)
    142
  - Checking And Replacing Fuse (Af)
    143
  - Checking and Replacing Fuse (Af)
    143
  - Main Fuse (Slow-Blow Fuse) (Ag)
    143
  - Main Fuse (Slow-Blow Fuse) (Ag)
    143
  - Aligning Wheel and Checking Wheel Nut (Ah)
    144
  - Checking Shift And 4Wd Cables (Aj)
    145
  - Checking Differential
    145
  - Checking Differential Lock Cable (Ai)
    145
  - Checking Shift and 4WD Cables (Aj)
    145
  - Lock Cable (Ai)
    145
  - Adjusting Belt Tension (Al)
    146
  - Adjusting Belt Tension (Al)
    146
  - Using Biodiesel (Ak)
    146
  - Using Biodiesel (Ak)
    146
  - Washing (Am)
    147
  - Washing (Am)
    147
  - Protecting Plastic and Painted Surface(Ao)
    148
    
    Stroage and Disposal
    149
    
    Vehicle Storage
    150
    
    Daily Storage
    150
    
    Long-Term Storage
    150
    
    Using Vehicle After Long-Term Storage
    151
    
    Disposal
    152
    
    Troubleshooting
    153
    
    Vehicle Troubleshooting
    154
    
    Index
    161

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