Cushman HAULER 1000 2012 Manuals

Manuals and User Guides for Cushman HAULER 1000 2012. We have 1 Cushman HAULER 1000 2012 manual available for free PDF download: Technician's Repair And Service Manual

Cushman HAULER 1000 2012 Technician's Repair And Service Manual

Cushman HAULER 1000 2012 Technician's Repair And Service Manual (226 pages)

ELECTRIC POWERED UTILITY VEHICLES

Brand: Cushman | Category: Utility Vehicle | Size: 10.76 MB

Table of Contents

Table of Contents

5
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
General Information & Routine Maintanence

11
- Serial Number Location
  13
- Servicing the Electric Vehicle
  13
- Transporting Vehicle
  13
  - Towing
    13
  - Hauling
    13
- Brakes
  14
- Light Bulb Replacement
  14
- Rear Axle
  14
- Routine Maintenance
  14
- Tires
  14
- Vehicle Cleaning and Care
  14
- Sun Top and Windshield
  15
- Vehicle Care Products
  15
- Hardware
  16
- Torque Specifications
  16
- Periodic Service Schedule
  17
Safety

19
- Safety
  20
- Body
  27
- Wheels and Tires
  40
- Front Suspension and Steering
  45
  - Fig. 2 Lubrication Points
    46
Electronic Speed Control

65
- General
  
  67
- Performance Options & Diagnostics
  
  67
  - Changing Performance Options
    67
- Operation
  
  68
  - Pedal Box
    69
  - Speed Sensor
    69
  - Controller
    69
- General Troubleshooting
  
  69
  - Symptoms
    70
  - Testing Battery Voltage
    70
  - Continuity Check
    70
  - Testing a Switch for Continuity
    71
  - Testing a Solenoid for Continuity
    71
- Troubleshooting Diagrams
  
  72
  - 1206HB-5201 Controller Faults and Troubleshooting
    72
  - Motor
    101
  - Batteries and Charging
    115
  - Electrical System
    126
Brakes

137
- Mechanical Brakes
  
  139
- Brake System Overview
  
  139
  - General Description
    139
  - Equalizer Link
    139
  - Automatic Adjuster Mechanism
    140
  - How the Parking Brake Works
    140
  - Compensator Assembly
    141
  - Kick-Off Actuating Linkage
    141
- Troubleshooting Flowchart
  
  142
- Troubleshooting Table
  
  144
- Troubleshooting and Inspection
  
  146
  - New Vehicles
    146
  - Troubleshooting and Inspection Procedures
    146
  - Brake Pedal and Linkage Inspection
    146
  - Periodic Brake Performance Test (PBPT)
    148
  - Aggressive Stop Test
    149
  - Wheel Brake Inspection
    150
- Maintenance and Repairs
  
  152
  - Parts Replacement Vs. Repair
    152
  - Adjusting Brake Pedal Free Travel
    152
  - Brake Drum Removal and Installation
    153
  - Wheel Brake Service
    154
  - Backing Plate/Entire Wheel Brake Assembly Removal and Installation
    155
  - Brake Shoe Removal
    155
  - Brake Shoe Installation
    156
  - Brake Cable and Equalizer Assembly Removal and Installation
    157
  - Compensator Assembly, Removal and Installation
    158
  - Brake Pedal Removal and Installation
    158
  - Parking Brake Catch Bracket Removal and Installation
    158
  - Parking Brake Pedal Removal and Installation
    159
  - Pedal Bumper Adjustment
    159
  - Parking Brake Release Linkage Removal and Replacement
    159
  - Parking Brake Kick-Off Cam Removal, Replacement and Installation
    160
  - Battery Charger
    167
  - Rear Suspension
    173
  - Rear Axle
    180
  - Weather Protection
    185
  - Handheld Diagnostics
    194
  - Troubleshooting
    201
  - Lightning Protection and Grounding
    211
  - General Specifications
    217

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