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Ametek OXYvisor manual available for free PDF download: Installation, Operation & Maintenance Manual
Ametek OXYvisor Installation, Operation & Maintenance Manual (84 pages)
Optical Oxygen Analyzer for use with BOSx Optical Sensors
Brand:
Ametek
| Category:
Analytical Instruments
| Size: 11.81 MB
Table of Contents
Intellectual Property & Copyright Notice
2
Disclaimer
2
Table of Contents
3
Section 1 - General Information & Safety
9
Introduction
9
About the Oxyvisor Product - (Overview)
9
Definition of Symbols
10
Safety Summary
11
Electrical Safety
11
1�4�2 Grounding
11
General Installation Precautions
11
Section 2 - Technical Product Specifications - RATINGS
12
12
Oxyvisor - BOA Oxygen Analyzer Specifications
12
BOS Sensor Technical Performance Specifications (Determines Operating Range for Oxyvisor)
13
Oxyvisor Configuration - Product Model Selection
14
2�4 Oxyvisor Accessories
14
General Principle of Operation
15
Figure 1 - Light Transmission
15
Figure 2 - O Quenching Intensity Vs Time
15
Figure 3 - O Quenching AC Modulation
15
Oxyvisor Analyzer Features (Hardware/Firmware/Software)
16
Figure 4 - Oxyvisor Overview of Hardware Features
17
Figure 5 - Oxyvisor Overall Dimensions
17
Hazardous Area Agency Certification & Markings
18
2�7�1 Zone 1 Group IIC - (Pending Final Approvals)
18
2�7�2 Zone 2 - (Pending Final Approvals)
18
2�7�3 Class I, Division 2 Groups A,B,C, & D
19
Product Label / Name Plate - (Pending Final Approvals)
19
Product Label / Name Plate Overview (Pending Final Approvals)
19
Figure 6 - Oxyvisor Product Label / Name Plate
19
Example Product Labels / Name Plate - (Pending Final Approvals)
20
Figure 7 - Examples of Oxyvisor Product Label / Name Plate
20
Declaration of Conformity - Certificate
21
Section 3 - Quick Start Guide
22
Quick Start Guide - BOS2
22
Section 4 - Installation
24
Installation Overview
24
Inspection of the Analyzer Shipment (Consignment)
24
4�3 Weight
25
Tools
25
Mounting the Analyzer
25
Orientation of the Junction Box - ONLY if NECESSARY
26
Oxyvisor - Pipe-Mount to Vertical Pipe
27
Oxyvisor - Pipe-Mount to Horizontal Pipe
27
Figure 8 - Oxyvisor Vertical Pipe Mount Examples
27
Figure 9 - Oxyvisor Horizontal Pipe Mount Example
27
Oxyvisor - Mounting Directly to Plate
28
Oxyvisor - Wall Mount Kit
28
Figure 10 - Oxyvisor Direct Mount
28
Figure 11 - Oxyvisor Optional Wall Mount Kit
28
Wiring - Power
29
Protective Ground (Earthing) Screw
29
4�6�2 AC Powered Analyzer
29
Figure 12 - Oxyvisor Protective Ground Screws
29
4�6�3 DC Powered Analyzer
30
Wiring - Input/Outputs
30
Figure 13 - AC Terminal Board - Located in Rear (Wiring) Compartment
30
Figure 14 - DC Terminal Board - Located in Rear (Wiring) Compartment
30
Electrical Entries
31
Securing the Rear (Wiring) Compartment Lid
31
Sensor Connection Options
32
BOS Sensor with Integral RTD Via J-Box
32
Figure 15 - BOS Sensor with Integral RTD through Junction Box
32
BOS Sensor with External Rtd's Via J-Box
33
BOS Sensor with External RTD Via Rear (Wiring) Compartment
33
Figure 16 - BOS Sensor and External RTD through Junction Box
33
Figure 17 - BOS Sensor and External RTD or Zone 1
33
Hazardous Area - Installation & Control Drawings
34
Zone 1 - Group IIC - 2P0345
34
Figure 18 - Zone 1 Hazloc - Installation Control DWG - 2P0345
34
Figure 19 - Zone 1 Hazloc - Installation Control DWG - 2P0345 (P.2)
35
Figure 20 - Zone 1 Hazloc - Installation Control DWG - 2P0345
36
Zone 2 - Group IIC - 2P0346
37
Figure 21 - Zone 2 Hazloc - Installation Control DWG - 2P0346 (P.1)
37
Figure 22 - Zone 2 Hazloc - Installation Control DWG - 2P0346
38
Figure 23 - Zone 2 Hazloc - Installation Control DWG - 2P0346
39
Class I, Div2 - 2P0335
40
Figure 24 - Class I DIV. 2 Hazloc - Installation Control DWG - 2P0335
40
Figure 25 - Class I DIV. 2 Hazloc - Installation Control DWG - 2P0335 (P.2)
41
Figure 26 - Class I DIV.2 Hazloc - Installation Control DWG - 2P0335
42
Section 5 - Operations
44
Operations Overview
44
HMI - Keypad Overview
44
Figure 27 - Oxyvisor HMI Keypad and LED Display
44
Main Display Viewing Options - Overview
45
Sub Menu Screens - Overview
45
Main Display - Functions and Use
46
Figure 28 - Main Display (Four Viewing Options) and Sub-Menu Options
46
Alternative Main Display Details - Functions and Use
47
Main Input / Output Display - Functions and Use
47
Main Trend Display - Functions and Use
47
Overall Menu Flowchart
48
Figure 29 - Programming Menu Flowchart
48
Sub-Menu - Measurement & Units Flowchart
50
Figure 30 - Sub-Menu Measurement & Units Flow Diagram
50
Measurement & Units Overview
51
Measurement & Units Overview - Media
51
Measurement & Units Overview - Oxygen Units
52
Measurement & Units Overview - Signal Intensity
53
Measurement & Units Overview - Oxygen Sensor Type
51
Figure 31 - Sub-Menu Calibration
54
Calibration Overview
55
Manual Cal - Single Point Calibration - (Zero Gas) Step-By-Step
56
Manual Cal - Two-Point Calibration - Step-By-Step
57
Figure 32 - Temperature Sensor - Smart Calibration
58
Figure 33 - Pressure Sensor - Smart Calibration
58
Figure 34 - Sub-Menu Input/Output Flow Menu
59
Input / Output - Overview
60
Input / Output - Analog Output (1&2)
61
Figure 35 - Sub-Menu Diagnostic Test Security Flow Menu
62
Diagnostic - Test Security - Overview
63
Diagnostic - Test Security - Firmware Upgrade
64
Figure 36 - Sub-Menu Datalogging Flow Menu
64
Sub-Menu - Error Codes
65
67
Safety Instructions
67
Service
68
Figure 37 - Installation of Junction Box
69
70
A1 - Partial Pressure of Oxygen - Gas Phase
70
71
A2 - Dissolved Oxygen
71
72
A3 - Drift and Sample Rate
72
73
Figure A.4. 38 - Autocal General Arrangement & Wiring
73
A4 - Drift and Sample Rate
73
74
A5 - Common Graphs
74
A7.2 - Configuration
75
Figure A.34 - Modbus Connection
75
A7.3 - Read Registers
76
Oxyvisor Optical Oxygen Analyzer
77
A7.4 - Communication Guide
77
A7.4.3 Configure and Trigger Test Gas Insert
78
A7.5 - Communication Examples
80
A7.5.2 Turning on Relays
81
A7.5.3 Triggering Test Gas Insert (TGI) - Remote Validation
82
A7.5.5 Remotely Start Autocal
83
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