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Kemppi FastMig MXP 37 Pipe Steel Operating Manual

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FastMig
MXP 37 Pipe Steel
MXP 37 Pipe Stainless
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Bruksanvisning
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Summary of Contents for Kemppi FastMig MXP 37 Pipe Steel

  • Page 1 FastMig MXP 37 Pipe Steel MXP 37 Pipe Stainless Operating manual Bruksanvisning Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d’utilisation Manuale d’uso Gebruiksaanwijzing Brugsanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册...
  • Page 3 OPERATING MANUAL English...

  • Page 4: Table Of Contents

    CONTENTS Introduction ....................General .

  • Page 5: Introduction

    This operating manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the equipment can be found at the end of the manual. Please read the operating manual and the safety instructions booklet carefully before using the equipment for the first time.

  • Page 6: Installation

    INSTALLATION Machine introduction: MXP 37 Pipe Control panel XF 37 ON/OFF button Euro gun connection Voltage sensing cable connection Remote control connection Shielding gas connection Control cable connection Measurement cable connection Welding current cable connection 10. Lead-in and clamping of cooling liquid hoses FastMig MXP 37 Pipe...

  • Page 7: Connecting Cables

    11. Voltage sensing cable (from wire feeder to work piece) MXP 37 Pipe wire feeder can also be used with FastMig Pulse power source, but in that case NOTE! measurement cable and voltage sensing cable will not be used. © Kemppi Oy / 1312...

  • Page 8: Assembly Of Mig/Mag System

    2.2.2 Air-cooled system: FastMig X 450 + MXP 37 Pipe Wire feed unit FastMig X 450 power source Gas supply MMA electrode holder Remote control device Air-cooled welding gun Power cable Earth return cable and clamp Measurement cable (from power source to wire feeder) 10.

  • Page 9: Accessories Corresponding To Wire Diameter

    For FastMig X 450 and MXP 37 Pipe setup Kemppi offers the PMT MN welding gun model, which is specially designed for welding root and fill passes on pipe. The neck is replaceable, so you can select just the right bending angle for different work stages.

  • Page 10: Loading The Filler Wire And Automatic Feed

    Loading the filler wire and automatic feed Automatic wire feed makes wire spool changes faster. When changing the wire spool, the pressure of feed rolls need not be released. Simply ensure that the groove of the feed roll matches the diameter of filler wire used. Release the wire end from the spool and cut off any deformed section.
  • Page 11 W006085 W006086 W006087 Fc, Mc, Ss, Fe W006088 W006089 U-groove W006090 W006091 W006092 W006093 Mount the lower feed roll, ensuring that the pin on the shaft fits in the cut on the feed roll. NOTE! © Kemppi Oy / 1312...

  • Page 12: Adjustment Of Pressure Arms

    Adjustment of pressure arms Adjust the drive pressure to the filler wire with the thumb screws mounted over the pressure arms. Notice the graduated scales indicating load. The load applied should be sufficient to overcome a light braking force applied by hand to the filler wire, as it exits the welding gun contact tip.

  • Page 13: Shielding Gas

    Remember to close gas bottle valve after welding. Parts of gas flow regulator Gas bottle valve Flow regulation screw Connecting nut Hose tail Hose tail nut Gas bottle pressure gauge Shielding gas flow meter © Kemppi Oy / 1312...

  • Page 14: Main Switch I/O

    2.14 Main switch I/O When you turn the main switch of the FastMig power source into I-position, the pilot lamp closest to this switch will illuminate, indicating the power source is ready for welding. The equipment will return to the same operation state where it was before the last shutdown. Always start and switch off the machine with the main switch, never use the mains plug as a switch.

  • Page 15: Layout

    When wire feeder XF 37 control panel is turned ON, also the power source control panel X 37 NOTE! turns on and links automatically to this wire feeder. CH REMOTE CHANNEL WISEROOT PANEL XF 37 © Kemppi Oy / 1312...
  • Page 16 3.3.2 Dynamics button (2) Short press: Dynamics setting for 1-MIG, synergic MIG and CC/CV. ArcForce setting for MMA. Long press: Wire feeder number selection. If there is more than one wire feeder connected to the system, you can select which of them is active. Each wire feeder has its own number (1–3). Wire feeder number is not available in MMA, CC and CV processes.
  • Page 17 • selected parameter values. PANEL 3.3.11 Arc length and voltage control knob (11) XF 37 This control knob adjusts the arc length, voltage or selected parameter values before or during welding. WISEROOT PANEL XF 37 © Kemppi Oy / 1312...

  • Page 18: Welding Software

    Kemppi DataGun field programming device. For further information about the available welding programs, modified processes and special enhanced arc performance solutions, visit Kemppi web site at www.kemppi.com or contact the local Kemppi dealer. PIPE STAINLESS PACK Material Wire ø...
  • Page 19 Fe (MC) Ar+18%CO₂ 1-MIG Fe (MC) CO₂ 1-MIG CO₂ 1-MIG CO₂ 1-MIG CO₂ 1-MIG CO₂ 1-MIG Fe (FC) Ar+18%CO₂ 1-MIG Fe (FC) CO₂ 1-MIG More welding programs are available by purchasing MatchCurve and MatchCustom products. © Kemppi Oy / 1312...

  • Page 20: Basic Troubleshooting

    Err1 Power source is not calibrated or calibration data cannot be read • Restart power source • if the problem continues after multiple startups contact Kemppi service representative Err 3 Overvoltage in the mains supply • Check the mains voltage...
  • Page 21 • Check the shielding gas, gas guard and all connections. Err 50 The function is not activated in this machine • if you need this function, order a licence for it from a Kemppi representative. Err 51 Rear feed roll may be loose • Check that the feed rolls are properly tightened.

  • Page 22: Maintenance

    Do not use compressed air, there is a risk that the dirt will compact even more tightly into gaps of cooling profiles. Do not use pressure washing devices. Only an authorized trained electrician should carry out repairs to Kemppi machines. Service Workshop maintenance Kemppi Service Workshops complete maintenance according to their Kemppi service agreement.

  • Page 23: Disposal Of The Machine

    The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, as per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.
  • Page 24 WiseFusion™ Included with MXP wire feeder 9991014 WisePenetration™ function 9991000 Pipe Steel welding program package Inlcuded with FastMig MXP 37 Pipe Steel wire 99904274 feeder Pipe Stainless welding program package Inlcuded with FastMig MXP 37 Pipe Stainless wire 99904275 feeder –...
  • Page 25 WS 42 W Ss 1.2 mm 6254206S12 WS 42 W Ss 1.0 mm 6254208S10 WS 42 W Ss 1.2 mm 6254208S12 For a complete list of welding guns, please visit Kemppi web site at www.kemppi.com. © Kemppi Oy / 1312...

  • Page 26: Technical Data

    TECHNICAL DATA FastMig MXP 37 Pipe Operating voltage (safety voltage) 50 V DC Rated power 250 W Output 40 °C 60 % ED 520 A 100 % ED 440 A Wire feed speed 0.5 – 25 m/min Wire feed mechanism 4-roll, two motors Diameter of feed rolls 32 mm...
  • Page 28 78681 EPONE CEDEX myynti.fi@kemppi.com info.ru@kemppi.com FRANCE Tel +33 1 30 90 04 40 KEMPPI SVERIGE AB KEMPPI, TRADING (BEIJING) COMPANY, Telefax +33 1 30 90 04 45 LIMITED Box 717 sales.fr@kemppi.com Room 420, 3 Zone, Building B, S-194 27 UPPLANDS VÄSBY No.12 Hongda North Street,...

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