Kemppi FastMig MXF65 Operating Manual
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Kemppi FastMig MXF65 Operating Manual

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1923680
0920
F
AST
MXF65
MXF67
Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
M
IG™
Gebruiksaanwijzing • Nederlands
Manuel d'utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
Инструкции по эксплуатации • По-русски
操作手册 • 中文
EN
FI
SV
NO
DA
DE
NL
FR
ES
PL
RU
ZH

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Summary of Contents for Kemppi FastMig MXF65

  • Page 1 1923680 Operating manual • English Gebruiksaanwijzing • Nederlands 0920 Käyttöohje • Suomi Manuel d’utilisation • Français Bruksanvisning • Svenska Manual de instrucciones • Español Bruksanvisning • Norsk Instrukcja obsługi • Polski Brugsanvisning • Dansk Инструкции по эксплуатации • По-русски 操作手册 • 中文 Gebrauchsanweisung •...
  • Page 3 Operating Manual english...

  • Page 4: Table Of Contents

    COntents preFaCe ............................... General ................................. About FastMig Pulse products ......................General safety Instructions ........................installatiOn ............................. Machine introduction, MXF 65, 67 ....................Connection of system ..........................Assembly of MIG/MAG system ......................Accessories corresponding to wire diameter ................Welding gun selection ..........................

  • Page 5: Preface

    This operating manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the equipment can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.
  • Page 6 • Do not expose the machine to high temperatures, as this may cause damage. • Keep intermediate and earth return cables as close to each other as possible throughout their length. Straighten any loops in the cables as this limits inductive effects on welding performance.
  • Page 7 While every effort has been made to ensure that the information contained in this guide is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the specification of the product described at any time without prior notice.

  • Page 8: Installation

    installatiOn MaChine intrOduCtiOn, MXF 65, 67 WF # Control function panel Remote control connector Sub feeder Sync connector (kit optional) Gun water connections (cooling optional) Euro gun connector Shielding gas connection Connection for control cable Welding current cable connector Lead-in and clamping of cooling liquid hoses...

  • Page 9: Connection Of System

    COnneCtiOn OF systeM 2.2.1 Water cooled system: FastMig pulse + MXF + FastCool 10 1. MXF wire feed unit 2. FastMig Pulse power source 3. FastCool water cooler and power connection 4. Gas supply 5. MMA electrode holder 6. Remote control device 7.

  • Page 10: Assembly Of Mig/Mag System

    2.2.2 gas cooled system: FastMig pulse + MXF MXF wire feed unit FastMig Pulse power source Gas supply MMA electrode holder Remote control device Air cooled welding Gun Power cable Earth return lead and clamp asseMBly OF Mig/Mag systeM Assemble the units in the order mentioned below. Follow the additional mounting and operation instructions delivered with each package.

  • Page 11: Accessories Corresponding To Wire Diameter

    Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either Gas or Water cooled models. Thermal and load protection is also designed to some Kemppi Gun models and feed units, so carefully consider your requirements and consult your local Kemppi sales team to ensure you choose the correct alternative for your needs.

  • Page 12: Loading The Filler Wire And Automatic Feed

    lOading the Filler Wire and autOMatiC Feed Automatic wire feed makes wire spool changes faster. When changing the wire spool, the pressure of feed rolls need not be released. Simply ensure that the groove of the feed roll matches the diameter of filler wire used. Release the wire end from the spool and cut off any deformed section.

  • Page 13: Adjustment Of Pressure Arms

    Wire feed rolls ø mm colour drawing pressing Fe, Ss, Al, pale grey W001045 W001046 V-groove 0.8/0.9 white W001047 W001048 W000675 W000676 orange W000960 W000961 brown W001049 W001050 yellow W001051 W001052 grey W001053 W001054 black W001055 W001056 Fe, Fc, Mc, W001057 W001058 knurled...

  • Page 14: Burn Back Time

    2.11 Burn BaCk tiMe FastMig electronics controls the burn back time. When welding stops an automatic sequence ensures that the filler wire does not stick to the work piece and that no ball is formed at the wire tip, ensuring reliable re-ignition. This system works regardless of the wire feed speed set. 2.12 earth return CaBle Preferably the earth return cable and clamp should be connected directly to the welding...

  • Page 15: Main Switch I/O

    2.13.1 installing gas bottle Always fasten the gas bottle properly in the vertical position, in a special holder against the wall or on a cylinder carriage. Remember to close gas bottle valve after welding. parts of gas flow regulator Gas bottle valve Flow regulation screw Connecting nut Hose tail...

  • Page 16: Control Panel Operations

    COntrOl panel OperatiOns MXF wire feeders can be connected to either Fastmig Pulse or Fastmig Synergic power sources. PF65 function panel is compatible with Fastmig Pulse and SF53 and SF54 panels enable compatibility with Fastmig Synergic KMS power sources. COnneCting and MOunting Fasten the ribbon cable connector from the MXF wire feed unit to the function panel.

  • Page 17: Welding Software Delivery Profile

    WISE & MATCH software menu. Order and load these software products to your machine with Kemppi DataGun field program device. Wise and Match products provide optional welding application solutions. Wise and Match...
  • Page 18 Group Pulse 1-MIG Wire ø mm Material AlSi5/AlSi12 Ar+18–25%CO2 Ar+18–25%CO2 Inc625/SMO Ar+He+CO2 Kemppi WISE products are welding process solutions. WiseRoot and WiseThin process group curves are listed below. Group WiseRoot WiseThin Wire ø mm Material Ar+18–25%CO2 Ar+18–25%CO2 Ar+18–25%CO2 Ar+18–25%CO2 Ss-316/308...

  • Page 19: Pf65 Panel Button Functions

    pF65 panel ButtOn FunCtiOns 5. 6. On / OFF ButtOn Short Press: Panel returns to default display. Long Press: When Welding panel (PF65) is ON => Welding panel is turned OFF. When Welding panel (PF65) OFF => welding panel is turned ON and Setup Panel (P65) turns ON and selects automatically that Welding Panel (WF#).

  • Page 20: Wire Inch Button

    Wire inCh ButtOn Wire Feeder will start immediately when the button is pressed. The default wire inch speed is 5.0m/min. Wire Inch speed can be adjusted (+/-) using the pulse encoder. When the button is released the Wire Feeder will stop. If the button is pressed again, the wire feeder starts again and slopes to selected wire feed speed (if higher speed is adjusted).

  • Page 21: Remote Selection Button

    reMOte seleCtiOn ButtOn Short Press: Panel /Gun Remote / Hand remote selection. If remote auto recognition is selected ON (see P65 panel menu) only those remote controls which can be found are selected. Long Press: CH remote function ON/OFF. Gun remote or Hand remote control must be first selected before CH remote function can be selected ON/OFF.

  • Page 22: Pf65 Panel Overview

    5.12 pF65 panel OvervieW Main switch (long press) a) Wire feed speed/welding current display b) Display of selected adjustable parameter a) Activation of MIG welding dynamics / Arc Force adjustment b) Selection of Wire Feeder (= paralleled wire feeders) Gas purge Wire inch a) Display of welding voltage /plate thickness /timer settings b) Display of selected adjustable parameter...

  • Page 23: Sf 54 Panel Overview For Fastmig Synergic

    5.13 sF 54 panel OvervieW FOr FastMig synergiC ARC FORCE weld data DYNAMICS GAS TEST WIRE INCH m/min SETUP PANEL SF 54 MLS™ W001322 Main switch Display of wire feed speed/welding current Selection of MIG dynamics for adjustments Selection of gas/water cooled MIG gun Gas purge Weld data: Last used welding parameters shown in displays Wire inch...

  • Page 24: Sf 53 Panel Overview For Fastmig Synergic

    5.14 sF 53 panel OvervieW FOr FastMig synergiC ARC FORCE weld data DYNAMICS GAS TEST WIRE INCH m/min POWER SETUP MEMORY SAVE PANEL PANEL SELECT SYNERGIC PROGRAM quick setup ch clear ch remote SF 53 MLS™ W001257 Main switch a) Wire feed speed/welding current/sheet thickness display b) Display of selected adjustable parameter Activation of welding dynamics adjustment Selection of gas/water cooled MIG gun...

  • Page 25: Basic Troubleshooting

    BasiC trOuBleshOOting The problems listed and the possible causes are not definitive, but serve to suggest some NOTE! standard and typical situations that may present during normal environmental use when using the Mig/Mag process with FastMig Pulse. Problem Check the following Machine won’t work? •...

  • Page 26: Maintenance

    MaintenanCe • Check the overall condition of the welding gun. Remove welding spatter from the contact tip and clean the gas nozzle. Replace worn or damaged parts. Only use original Kemppi spare parts. • Check the condition and connection of the welding circuit components: welding gun, earth return cable and clamp, sockets and connectors.
  • Page 27 Cooling unit Fastcool 10 6068100 Sub feeder synchronisation unit W004030 MXF Sync 65 SuperSnake GT02S sub feeder 6153100 SuperSnake GT02S sub feeder 6153150 SuperSnake GT02S sub feeder 6153200 SuperSnake GT02S sub feeder 6153250 SuperSnake GT02S W sub feeder 6154100 SuperSnake GT02S W sub feeder 6154150 SuperSnake GT02S W sub feeder 6154200...
  • Page 28 WS 35 AL 1.2 mm 6253516A12 WS 30 W AL 1.2-1.6 mm 6253516S10 WS 30 W AL 1.2 - 1.6 mm 6253048A12 WS 42 W AL 1.2 - 1.6 mm 6254206A12 WS 42 W AL 1.2 - 1.6 mm 6254208A12 1.0 mm 6253516S10 1.0 mm...

  • Page 29: Technical Data

    teChniCal data MXF 65 MXF 67 Operating voltage 50 V DC 50 V DC (safety voltage) Rated power 100 W 100 W Load capacity 40° C 60 % ED 520 A 520 A 100 % ED 440 A 440 A Wire feed speed 0 ...

  • Page 30: Warranty Policy

    The warranty becomes void if modifications are made to the machine that are not approved by the manufacturer or if non-original spare parts are used in repairs. The warranty is voided if repairs are carried out by a repair agent not authorised by Kemppi. undertaking warranty repairs Warranty defects must be reported to Kemppi or an authorised Kemppi Service Agent without delay.
  • Page 32 KEMPPI, TRADING (Beijing) KEMPPI NORGE A/S e-mail:sales.de@kemppi.com COMPANY, LIMITED Postboks 2151, Postterminalen Room 420, 3 Zone, Building B, KEMPPI SPÓŁKA Z O.O. N-3103 TØNSBERG No.12 Hongda North Street, NORGE Ul. Borzymowska 32 Beijing Economic Development Zone, Tel +47 33 346000...

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Fastmig mxf67

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