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Matrix Fitness C5X-01 Service Manual

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C 5 X - 0 1 C L I M B M I L L
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Summary of Contents for Matrix Fitness C5X-01

  • Page 1 C 5 X - 0 1 C L I M B M I L L S E R V I C E M A N U A L...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ............1 CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Read and Save These Instructions ................3 Electrical Requirements ..................... 4 Locating the Unit ......................5 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ..................6 Care and Maintenance Instructions ................
  • Page 3 TABLE OF CONTENTS 9.18 Control Zone Replacement ..................58 9.19 Proximity Sensor Replacement ................... 59 9.20 Testing the Climb Mill ....................60 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 Climb Mill Specifications .................... 61 10.2 Assembly Hardware ....................62 10.3 Climb Mill Assembly Steps ..................

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION SERIAL NUMBER LOCATION...
  • Page 5 CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION - CONTINUED UNIVERSAL CONSOLE SERIAL NUMBER LOCATION CONSOLE SERIAL NUMBER LOCATION...

  • Page 6: Chapter 2: Important Safety Instructions

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1 READ AND SAVE THESE INSTRUCTIONS This Climb Mill is intended for commercial use. To ensure your safety CAUTION! If you experience chest pains, nausea, dizziness, or and protect the equipment, read all instructions before operating the shortness of breath, stop exercising immediately and consult MATRIX Climb Mill. your physician before continuing. When using an electrical product, basic precautions should always be CAUTION! Any changes or modifications to this equipment followed including the following:...

  • Page 7: Electrical Requirements

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.2 ELECTRICAL REQUIREMENTS The Matrix Climb Mill must be AC powered. The Climb Mill is capable of being daisy chained together (up to 3 units per dedicated 15 amp circuit) using a Matrix provided daisy chain (sold separately). Any alterations to the standard Matrix power cord will void all warranties. MATRIX DEDICATED CIRCUIT/ELECTRICAL REQUIREMENT INFO All Matrix Climb Mills require the use of a 15 amp or 20 amp “dedicated circuit,”...

  • Page 8: Locating The Unit

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.3 LOCATING THE UNIT LOCATION OF THE UNIT: Place the unit on a level surface. There should be 3 feet of clearance behind the unit and one foot in front of the unit for the power cord. Do not place the unit in any area that will block any vent or air openings.

  • Page 9: Chapter 3: Preventative Maintenance

    Preventative maintenance and daily cleaning will prolong the life and DO NOT use any equipment that is damaged or has worn or broken look of your MATRIX Climb Mill. parts. Use only replacement parts supplied by Matrix Fitness Systems. Please read and follow these tips.

  • Page 10: Care And Maintenance Instructions

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.2 CARE AND MAINTENANCE INSTRUCTION In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off each time service is completed for a specific machine.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION C5X CONSOLE DESCRIPTION WORKOUT KEYS: Simple program view and selection buttons. GO: One touch start. ENTER: To confirm each program setting. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. STOP: Ends workout and shows workout summary data.

  • Page 12: Workout Setup Steps

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.2 WORKOUT SETUP STEPS To set up a workout, choose the program wanted, then press ENTER. FITNESS TEST (WFI) - The WFI (Wellness Fitness Initiative) Follow the prompts to begin your workout. protocol is a test used by firefighters in a series of intervals lasting a maximum of 16 minutes, where the speed is increased every minute until the Target Heart Rate is exceeded for 15 seconds.

  • Page 13: Chapter 5: Manager Mode

    CHAPTER 5: MANAGER MODE 5.1 USING MANAGER MODE The Manager's Custom Mode allows the club owner to customize the Climb Mill for the club. 1) To enter Manager Mode, press and hold down the LEVEL UP and DOWN keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A). 2) To scroll through the list of options in Manager Mode, use the LEVEL UP and DOWN keys. Each of the custom settings will show on the display. 3) To select a custom setting, press the ENTER key when the desired setting is shown. 4) To change the value of the setting, use the LEVEL UP and DOWN keys.

  • Page 14: Manager Mode Overview

    CHAPTER 5: MANAGER MODE 5.2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Maximum Time 60 min 5 min 99 min Sets the total run time of any program. Default Time 30 min 5 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up.

  • Page 15: Chapter 6: Engineering Mode

    CHAPTER 6: ENGINEERING MODE 6.1 USING ENGINEERING MODE To enter Engineering Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Engineering Mode. Press ENTER to go into Engineering Mode. CODE DEFAULT OPTIONS DESCRIPTION Disable Errors Yes or No No - Shows A-C class error codes. Yes - Shows only C class error codes. Speed Units Mile Mile or Kilometer Set for Mile or Kilometer.

  • Page 16: Chapter 7: Service Mode

    CHAPTER 7: SERVICE MODE 7.1 USING SERVICE MODE To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CODE DEFAULT OPTIONS DESCRIPTION Service 1 Display Test Press the ENTER key repeatedly to check each set of LEDs on the display sequentially. Service 2 Keypad Test Press any key and the display should show the corresponding message.

  • Page 17: Chapter 8: Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS...
  • Page 18 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED...
  • Page 19 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P01 - DIGITAL COMMUNICATION WIRE P13- SPEED SENSOR EXTENSION WIRE...
  • Page 20 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P27 - HAND PULSE WIRES...
  • Page 21 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P31 - PROXIMITY SENSOR WIRE P04 - ECB LOAD WIRE...
  • Page 22 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED P19 - POWER SENSOR WIRE P18 - CONTROL ZONE SENSOR WIRE...

  • Page 23: Lcb Error Indicators

    CHAPTER 8: TROUBLESHOOTING 8.2 LCB ERROR INDICATORS...
  • Page 24 CHAPTER 8: TROUBLESHOOTING 8.2 LCB ERROR INDICATORS - CONTINUED DESCRIPTION DISPLAY STATUS LED1 LCB Status Flashing - Normal OFF - Default LED2 Start or Stop Flashing - Workout Start Off - Workout Stop LED3 Safety Stop (E-Stop) Light - E-Stop Active Off - E-Stop Not Active LED4 Safety Key action status (Brake)

  • Page 25: Console Error Codes

    CHAPTER 8: TROUBLESHOOTING 8.3 CONSOLE ERROR CODES CODE DESCRIPTION CONDITION SOLUTION 01AC Electro magnet over current. The electro magnet current is between 1.6 - 2.0 1. Check the connection of the electro amps for a continuous 60 seconds or over 2.0 magnet wire.

  • Page 26: Error Code Troubleshooting - 01Ac

    CHAPTER 8: TROUBLESHOOTING 8.4 ERROR CODE TROUBLESHOOTING - 01AC ERROR CODE 01AC 1) SYMPTOM: a. 01AC - Electro magnet over current. 2) SOLUTION: a. On standby mode, measure the resistance on ECB1 and ECB2 (Figure A). There should be 13.5 (+/- 5) ohms. - If the ECB resistance is over the range, replace the ECB.

  • Page 27: Error Code Troubleshooting - 01Af

    CHAPTER 8: TROUBLESHOOTING 8.5 ERROR CODE TROUBLESHOOTING - 01AF ERROR CODE 01AF 1) SYMPTOM: a. 01AF - Electro magnet disconnected. 2) SOLUTION: a. Check the connection of the ECB extension cable from the LCB to the ECB (Figure A). b. Check to see if LED8 and LED10 on the LCB have a brief light when you power on the machine. - If LED8 and LED10 do not have a brief light, replace the LCB.

  • Page 28: Error Code Troubleshooting - 02A0

    CHAPTER 8: TROUBLESHOOTING 8.6 ERROR CODE TROUBLESHOOTING - 02A0 ERROR CODE 02A0 1) SYMPTOM: a. 02A0 - Encoder error. 2) SOLUTION: a. Check the connection of the speed sensor cable from the LCB to the speed sensor (Figures A & B). b.

  • Page 29: Error Code Troubleshooting - 02Be

    CHAPTER 8: TROUBLESHOOTING 8.7 ERROR CODE TROUBLESHOOTING - 02BE ERROR CODE 02BE 1) SYMPTOM: a. 02BE - DC brake error. 2) SOLUTION: a. Check to see if the steps are slipping when you move them during standby mode. - If the brake is slipping, replace it.

  • Page 30: Error Code Troubleshooting - 02Bf

    CHAPTER 8: TROUBLESHOOTING 8.8 ERROR CODE TROUBLESHOOTING - 02BF ERROR CODE 02BF 1) SYMPTOM: a. 02BF - The DC brake is over current or no current. 2) SOLUTION: a. Check the connection of the brake at the brake extension wire (Figure A) and LCB (Figure B). b.

  • Page 31: Error Code Troubleshooting - 02C0

    CHAPTER 8: TROUBLESHOOTING 8.9 ERROR CODE TROUBLESHOOTING - 02C0 ERROR CODE 02C0 1) SYMPTOM: a. 02C0 - DC brake in manual mode. 2) SOLUTION: a. Check if the DC brake is in the lock position when the unit is on standby (Figure A). - If the brake is not in the lock position, turn the brake to the right as shown in Figure A.

  • Page 32: Error Code Troubleshooting - 02C1

    CHAPTER 8: TROUBLESHOOTING 8.10 ERROR CODE TROUBLESHOOTING - 02C1 ERROR CODE 02C1 1) SYMPTOM: a. 02C1 - Speed tracking error. 2) SOLUTION: a. On L1 level, the default RPM should be 10-12. Measure the real RPM on the bearing in front of the sprocket (Figure A). Subtract the default RPM from the real RPM.

  • Page 33: Error Code Troubleshooting - 0440

    CHAPTER 8: TROUBLESHOOTING 8.11 ERROR CODE TROUBLESHOOTING - 0440 / 04A0 ERROR CODES 0440 & 04A0 1) SYMPTOM: a. 0440 - Timeout packet received. b. 04A0 - Communication disconnected. 2) SOLUTION: a. If the display is giving an 04A0 error, LED6 on the LCB should be off (Figure A). If this light is not lit, and an 04A0 error is present, replace the console.

  • Page 34: Troubleshooting - No Power To The Console

    CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - NO POWER TO THE CONSOLE NO POWER TO THE CONSOLE 1) SYMPTOM: a. The unit is not getting power from the outlet. b. The LCB is not getting power from the power receptacle. c & d. The LCB LEDs are lit, but there is no power to the console. 2) SOLUTION: a.

  • Page 35: Troubleshooting - Heart Rate Issues

    CHAPTER 8: TROUBLESHOOTING 8.13 TROUBLESHOOTING - HEART RATE ISSUES HEART RATE ISSUES 1) SYMPTOM: a. The display is stuck on heart rate. b. Erratic heart rate. c. No heart rate. 2) SOLUTION: a. If the display is stuck on heart rate, it is normally due to the lighting in the workout area. - Change the lighting in the workout area of the Climb Mill.

  • Page 36: Chapter 9: Part Replacement Guide

    CHAPTER 9: PART REPLACEMENT GUIDE 9.1 SIDE COVER REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Pull up on the Control Zone carefully (Figure A). 3) Unplug the wire connector from the Control Zone and remove the Control Zone from the unit (Figure B). FIGURE A FIGURE B 4) Remove the 3 screws and remove the small Matrix logoed cover at the top of the stairs (Figures C &...
  • Page 37 CHAPTER 9: PART REPLACEMENT GUIDE 9.1 SIDE COVER REPLACEMENT - CONTINUED 5) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover (Figures E & F). FIGURE E FIGURE F 6) Remove the 4 screws holding the side cover to the frame and pull up on the side cover to remove it (Figures G & H). FIGURE G FIGURE H 7) Reverse Steps 1-6 to install a new side cover.

  • Page 38: Console Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.2 CONSOLE REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws that hold the console to the console mast (Figure A). 3) Disconnect the console cable and other wiring from the console, then remove the console (Figure B). FIGURE A FIGURE B 4) Connect the wiring to the new console.

  • Page 39: Console Overlay / Keypad Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.3 CONSOLE OVERLAYS & KEYPADS REPLACEMENT NOTE: The instructions below are for console overlays / keypads, but the procedure is the same regardless of where the overlay / keypad is. 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.2.
  • Page 40 CHAPTER 9: PART REPLACEMENT GUIDE 9.3 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 7) Peel part of the protective film from the back of the overlay (Figure E). 8) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). FIGURE E FIGURE F 9) Match the overlay to the cutout on the console (Figure G).

  • Page 41: Front Shroud Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.4 FRONT SHROUD REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all of the cables from the front cover (Figure A). 3) Remove the 2 screws from the front cover and remove it (Figure B). FIGURE A FIGURE B 4) Remove both side covers as outlined in Section 9.1.
  • Page 42 CHAPTER 9: PART REPLACEMENT GUIDE 9.4 FRONT SHROUD REPLACEMENT - CONTINUED 8) Disconnect the hand pulse and quick key cables on the inside of the console mast (Figure E). 9) Remove the 8 screws holding the lower handlebar set to the console mast (Figure F). FIGURE E FIGURE F 10) Remove the 4 screws that attach the console mast to the frame (Figure G).

  • Page 43: Lower Control Board (Lcb) Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.5 LOWER CONTROL BOARD (LCB) REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all wiring from the front cover and remove it from the machine as outlined in Section 9.4. 3) Disconnect all wiring from the LCB (Figure A).

  • Page 44: Upper Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.6 UPPER HANDLEBAR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws holding the upper handlebar set to the console mast (Figure A). 3) Pull out the right handlebar and hand grip cable (Figure B). FIGURE A FIGURE B 4) Disconnect the wiring that connects the left hand grip cable to the hand pulse extension wire (Figure C).
  • Page 45 CHAPTER 9: PART REPLACEMENT GUIDE 9.6 UPPER HANDLEBAR REPLACEMENT SET - CONTINUED 6) Disconnect the wire that connects the left hand grip cable to the hand pulse extension wire (Figure E). 7) Remove the 2 screws on each side holding the front of the upper handlebar set to the lower handlebar set (Figure F). FIGURE E FIGURE F 8) Remove the 2 screws on each side holding the rear of the upper handlebar set to the lower handlebar set (Figure G).

  • Page 46: Lower Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.7 LOWER HANDLEBAR SET REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the upper handlebar set as outlined in Section 9.6. 3) Remove the 8 screws holding the lower handlebar set to the console mast (Figure A). 4) Remove the 2 screws holding the lower handlebar set to the frame handlebar set, then remove the lower handlebar (Figure B).

  • Page 47: Handlebar Service

    CHAPTER 9: PART REPLACEMENT GUIDE 9.8 HANDLEBAR SERVICE 1) Turn off the power and disconnect the cord from the machine. 2) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 3) Once the screws are removed, lift the part carefully then disconnect any wire connections to fully remove the part. This includes any resistance, pause / stop buttons, and the heart rate grip plates (Figures A &...

  • Page 48: Stair Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.9 STAIR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove the front shroud as outlined in Section 9.4. 4) Turn the brake bar to the left to lock the stairs in place (Figure A). 5) Remove the E shaped clip from the long axle on the upper side of the stair needing to be replaced (Figure B).
  • Page 49 CHAPTER 9: PART REPLACEMENT GUIDE 9.9 STAIR REPLACEMENT - CONTINUED 7) Remove the axle from the lower side of the stairs needing to be replaced following the same procedure as Steps 5-6. 8) Remove the stair set when you have removed both axles (Figure E). 9) Remove the E-shaped clip from the short axle between the 2 portions of the stair set (Figure F).

  • Page 50: Drive Set Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.10 DRIVE SET REPLACEMENT * NOTE: It is recommended that 2 technicians be present when replacing or removing the drive set. While it is not necessary to remove the side covers or a set of stairs, it makes it much easier to remove the drive set if these parts are removed for accessibility. 1) Turn off power and disconnect the cord from the machine. 2) Turn the 2 plastic screws counter-clockwise and remove the Matrix logoed covers on both sides of the machine. 3) Turn the brake lever to the right to lock the stairs (Figure A) to prevent movement that could cause injury.
  • Page 51 CHAPTER 9: PART REPLACEMENT GUIDE 9.10 DRIVE SET REPLACEMENT - CONTINUED 9) While a tech is pushing the drive set towards the front of the unit (the drive set will still be supported by the guide screw - Figure G), the other tech should remove the chain from the sprocket simultaneously (Figure H).

  • Page 52: Chain Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.11 CHAIN REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove the front shroud as outlined in Section 9.2. 4) Remove at least 3 sets of stairs as outlined in Section 9.9 to expose a significant portion of the chain.
  • Page 53 CHAPTER 9: PART REPLACEMENT GUIDE 9.11 CHAIN REPLACEMENT - CONTINUED 9) Remove the 2 seal rings from where the join link was just removed (Figure E). 10) The chain can now be removed. FIGURE E 11) Reverse Steps 1-10 to install a new chain. When installing a new chain, it is important to pay attention to the join plates. The join plates are wider than the chain itself. It is important that the side of the join plates that are flush with the rest of the chain get installed to the inside of the chain path (Figures F &...

  • Page 54: Brake Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.12 BRAKE REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logoed covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury. 4) Disconnect the brake and both fan wire connections (Figure A).

  • Page 55: Fan Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.13 FAN REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logoed covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury. 4) Disconnect the brake and both fan wire connections (Figure A).

  • Page 56: Ecb Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.14 ECB BELT REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover (Figures A & B). FIGURE A FIGURE B 3) Turn the brake to the left to lock the stairs.

  • Page 57: Drive Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.15 DRIVE BELT REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the drive set as outlined in Section 9.10. 3) Loosen the belt tension nut (Figure A) and screw (Figure B) until there is enough slack in the drive belt to remove it (Figure C). 4) Use a straight edge to make sure that the pulley and encoder pulley are in a straight line (Figure D).

  • Page 58: Ecb Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.16 ECB REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the drive set as outlined in Section 9.10. 3) Disconnect the brake and both fan wire connections (Figure A). 4) Remove the 4 screws holding the brake and fan plate to the drive set (Figure B) and remove the assembly.
  • Page 59 CHAPTER 9: PART REPLACEMENT GUIDE 9.16 ECB REPLACEMENT - CONTINUED 7) Loosen the remaining 2 screws to remove the 2 regular nuts (Figure E). Then remove the ECB. 8) There should be 4 screws & ferrules remaining to mount the new ECB (Figure F). FIGURE E FIGURE F 9) Install a new ECB onto the 4 screws / ferrules.

  • Page 60: Speed Sensor Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.17 SPEED SENSOR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover. 3) Disconnect the speed sensor wire (Figure A). NOTE: Use 2 hands to disconnect the speed sensor wire. Do not pull the socket downwards to disconnect as it will damage the connector.

  • Page 61: Control Zone Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.18 CONTROL ZONE SENSOR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Pull up on the Control Zone carefully (Figure A). 3) Unplug the wire connector from the Control Zone and remove the Control Zone from the unit (Figure B). FIGURE A FIGURE B 4) Remove the 8 screws to disassemble the Control Zone sensor from the Control Zone (Figure C), then remove the Control Zone sensor.

  • Page 62: Proximity Sensor Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.19 PROXIMITY SENSOR REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logoed cover. 3) Remove the front shroud as outlined in Section 9.4. 4) Remove the proximity sensor cable from the LCB, and cut any wire ties holding the cable to the frame (Figure A).

  • Page 63: Testing The Climb Mill

    CHAPTER 9: PART REPLACEMENT GUIDE 9.20 TESTING THE CLIMB MILL ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO TEST THE MACHINE: 1) Enter Engineering Mode (LEVEL UP and DOWN for 3 seconds) and input the serial number of the console. Also set the Machine Type and enter Service Mode to verify that the Date and Time are correct. 2) Press the green GO key and begin using the machine.

  • Page 64: Chapter 10: Climb Mill Specifications And Assembly Guide

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 CLIMB MILL SPECIFICATIONS FEATURES Step Height 10" Contact and Telemetric Heart Rate Sensors Ultra Non-Slip Grips Handlebar Design Ergonomically designed handrails and horn. Thumb Switch Controls RESISTANCE SYSTEM Technology ECB with flywheel Power Requirements 100V - 240V - 50 / 60 HZ AC Minimum Watts...

  • Page 65: Assembly Hardware

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY HARDWARE QUANTITY SKETCH DESCRIPTION PACKAGE COLOR SOCKET HEAD SCREW BLACK (M8 X 25L) SOCKET HEAD SCREW BLUE (M8 X 20L) SOCKET HEAD SCREW GREEN (M8 X 35L) SOCKET HEAD SCREW GREEN (M5 X 8L) SOCKET HEAD SCREW...

  • Page 66: Climb Mill Assembly Steps

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS STEP 1 - BLACK HARDWARE BAG 1) Open the Black hardware bag. 2) Carefully route the wires up the console mast. 3) Attach the console mast to the frame using the provided bolts. Secure tightly being careful not to pinch any wires.
  • Page 67 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS - CONTINUED STEP 2 - BLUE & GREEN HARDWARE BAGS 1) Open the Blue and Green hardware bags. 2) Attach the Lower Handlebar using the provided bolts. Tighten securely at the base and mast. 3) Attach the Upper Handlebar using the provided bolts.
  • Page 68 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS - CONTINUED STEP 3 - CONSOLE 1) Remove the five pre-attached console screws from the back of the console. 2) Carefully connect all wires coming from the mast to the inside of the console. NOTE: Depending on the console, not all cables coming from the mast need to be connected.
  • Page 69 CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 CLIMB MILL ASSEMBLY STEPS - CONTINUED STEP 4 - BASE STEP 1) Connect the wires from the Base Frame to the Base Step. 2) Lift the Base Step over the caster wheels. Push down firmly on both sides until it seats firmly. 3) Slide the Sweat Collection Tray under the Climb Mill, latching the handle to the base.

  • Page 70: Stabilizing The Climb Mill

    CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 STABILIZING THE CLIMB MILL STABILIZING THE MATRIX C5X-01 CLIMB MILL The Matrix Climb Mill should be level for optimum use. Locate a level, stable surface to position the equipment. The equipment has leveling transport wheels located under the "Control Zone" cover (Figure A). To access, grab the left and right sides of the cover and lift off. CAUTION: There is an electrical plug located under the cover that will need to be unplugged before the cover can be completely removed.

  • Page 71: Chapter 11: Software Upgrade Procedure

    CHAPTER 11: SOFTWARE UPGRADE PROCEDURE 11.1 SOFTWARE UPGRADE PROCEDURE 1) Turn on the power to the Climb Mill, wait until the standard display picture has come up. 2) Enter Manager Mode by pressing and holding the LEVEL UP and DOWN keys simultaneously. 3) Record the Accumulated Mileage, Accumulated Distance, and Serial Number. NOTE: This information can be lost during the update procedure and should be recorded so that the information can be re-entered into the console once it is updated.
  • Page 72 NOTES...
  • Page 73 M AT R IX F ITN E SS SY S TE MS C O R P. 1 6 1 0 L A N DM A RK D R IVE C OTTAG E GR O V E W I 535 27 U SA w w w.

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