Camus Hydronics DFH/W500 Installation, Operation And Service Manual

Camus Hydronics DFH/W500 Installation, Operation And Service Manual

Dynaflame series gas fired commercial copper tube and stainless steel boilers
Table of Contents

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INSTALLATION OPERATION
AND SERVICE MANUAL
DYNAFLAME® SERIES
GAS FIRED COMMERCIAL COPPER TUBE AND STAINLESS
Models; DFH/W500, 750, 1100, 1200, 1500, 1750, 2000, 2500,
Models; DFH/W501, 751, 1101, 1201, 1501, 1751, 2001, 2501, 3001,
Models; DFH/W502, 752, 1102, 1202, 1502, 1752, 2002, 2502, 3002,
W
W
If the information in these instructions is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death
Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance,
o
Do not touch any electrical switch; do not
o
use any phone in your building,
Immediately call your gas supplier from a
o
neighbour's phone. Follow the gas
supplier's instructions,
If you cannot reach your gas supplier, call
o
the fire department.
Qualified installer, service agency or the
gas supplier must perform installation and
service.
To the Installer: After installation, these instructions
must be given to the end user or left on or near the
appliance.
To the End User: This booklet contains important
information about this appliance. Retain for future
reference.
CAMUS®
6226 Netherhart Road, Mississauga, Ontario, L5T 1B7
STEEL BOILERS
NON-CONDENSING
3000, 3500, 4000, 4500, 4504, 5000, 5004, 6004
NEAR-CONDENSING (DFX)
3501, 4001, 4501, 4514, 5001, 5014, 6014
CONDENSING
3502, 4002, 4502, 4524, 5002, 5024, 6024
A
R
N
I
N
G
:
A
R
N
I
N
G
:
HYDRONICS
HLW
LTD.
99-0050
Rev. 6.7
H

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Summary of Contents for Camus Hydronics DFH/W500

  • Page 1 DYNAFLAME® SERIES GAS FIRED COMMERCIAL COPPER TUBE AND STAINLESS STEEL BOILERS NON-CONDENSING Models; DFH/W500, 750, 1100, 1200, 1500, 1750, 2000, 2500, 3000, 3500, 4000, 4500, 4504, 5000, 5004, 6004 NEAR-CONDENSING (DFX) Models; DFH/W501, 751, 1101, 1201, 1501, 1751, 2001, 2501, 3001,...
  • Page 3: Table Of Contents

    Table of Contents PART 1 GENERAL INFORMATION ......................... 1 OVERVIEW .............................. 1 INTRODUCTION ............................1 SPECIAL INSTRUCTIONS TO OWNER ......................1 CHECKING EQUIPMENT ........................... 2 HOW IT OPERATES (SEQUENCE OF OPERATION) ..................2 1.6.1 IGNITION PROCESS ..........................3 1.6.2 HEAT TRANSFER PROCESS ........................3 1.6.3 END OF SEQUENCE ..........................
  • Page 4 GAS TRAIN AND CONTROLS ........................16 3.10 VENTING OF GAS VALVES AND PRESSURE SWITCHES ................17 3.11 BURNER ..............................17 PART 4 WATER CONNECTION ..........................17 FREEZE PROTECTION ..........................18 WARNING REGARDING CHILLED WATER & HEATING COIL SYSTEMS ............18 INLET AND OUTLET CONNECTIONS ......................
  • Page 5 CHECKING THE CONSTRUCTION ......................49 FIRE TESTING ............................49 COMISSIONING APPLIANCE ........................52 PART 9 TROUBLE SHOOTING ..........................53 PART 10 MAINTENANCE ............................. 60 10.1 EXAMINE THE VENTING SYSTEM ......................60 10.2 VISUALLY CHECK MAIN BURNER FLAMES ....................60 10.3 FLUE GAS PASSAGEWAYS CLEANING PROCEDURES ................
  • Page 6: Part 1 General Information

    Figure 1: DynaFlame® Non-Condensing PART 1 GENERAL INFORMATION OVERVIEW The DynaFlame® is available in the following body styles: • 23” x 27” footprint, DynaFlame® As non-condensing 85% efficient, available in models 500, 750, 1100, 1200. As near condensing (DFX) 88% efficient DFX, available in models 501, 751, 1101, 1201.
  • Page 7: Checking Equipment

    combustion fan. If the VFD is not in fault mode the CHECKING EQUIPMENT frequency will accelerate at the preprogrammed rate towards maximum speed using the modulating signal Check for signs of shipping damage upon receiving provided by the on board modulating control or the equipment.
  • Page 8: Ignition Process

    1.6.1 IGNITION PROCESS IMPORTANT Consult and follow local Building and Fire Regulations and The Ignition module supplies voltage to the Air/Gas other Safety Codes that apply to this installation. Contact Ratio Control Valve. the local gas utility company to authorize and inspect all Air/Gas Ratio Control Valve senses the pressure gas and flue connections.
  • Page 9: Warranty

    WARRANTY to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom • Factory warranty (shipped with unit) does not exhausts, so they will operate at maximum speed. apply to units improperly installed or improperly Do not operate a summer exhaust fan.
  • Page 10: Boiler Room Operating Condition

    NOTE: Experience has shown that improper installation or When placing the appliance be aware that a minimum clearance of 24” (60cm) must be provided at the front to system design, rather than faulty equipment, is the cause of most operating problems allow easy access to the primary heat exchanger.
  • Page 11: Installation Procedure And Location Of Unit

    1.12 INSTALLATION PROCEDURE AND LOCATION OF UNIT Install this appliance in a clean, dry location with adequate air supply and close to a good vent connection. • Do not locate this appliance in an area where it will be subject to freezing unless precautions are taken. Radiant losses from the DynaFlame®...
  • Page 12 Table 3: Appliance Dimensions and Specifications [in.] Water Water Conn. Water Air Inlet Flue Height Air Inlet Gas Conn. Model Width "A" Depth "B" Height "C" Height "H" "I" "J" "K" "L" "M" "N" Conn. Sec. Grooved Conn. "D" "E" "F"...
  • Page 13: Part 2 Air Supply & Venting

    appliance to the vent terminal. PART 2 AIR SUPPLY & VENTING • The weight of the venting system must not rest on the unit. Adequate support of the venting system must be provided in compliance with local codes and other applicable codes.
  • Page 14: Category Ii And Category Iv Venting

    equivalent feet (30.5 m) in length. Depending on diameter Exhaust Vent for Use for DynaFlame® Non- and centreline radius subtract from 7 to 19 feet per 90° condensing Category lll Installations elbow using published data. Subtract half this value for Corrosion resistant stainless steel single wall.
  • Page 15: Inlet Cap For Rooftop Termination

    2.1.7 INLET CAP FOR ROOFTOP TERMINATION MUST use a sealed, metallic, corrosion resistant liner system to vent flue products from this high efficiency The air inlet cap consists of two 90° elbows installed at the appliance. Sealed, metallic, corrosion resistant liner point of termination for the air inlet pipe.
  • Page 16: Drain Tee

    2.1.13 DRAIN TEE Vent diameters are to be increased over and above those recommended in Table 5. Figure 7: Drain “T” and Neutralizer Cartridge Installation • The chimney must be protected from down drafts, rain and debris by using a listed chimney cap. •...
  • Page 17: Air Required For Combustion And Ventilation

    Avoid installation in areas where runoff from adjacent 2.2.1 AIR REQUIRED FOR COMBUSTION AND building can spill onto appliance. VENTILATION For outdoor installations, always consider the use of a shelter such as a garden shed in lieu of direct exposure of Provisions for combustion and ventilation air are to be in the appliance to the elements.
  • Page 18: Location Of A Thruwall Vent Termination

    2.4.2 LOCATION OF A THRUWALL VENT TERMINATION PART 3 GAS CONNECTION • The vent cap shall terminate at least 3 feet (1M) above Verify that the appliance is supplied with the type gas any forced air inlet within 10 feet (3M) horizontally. specified on the rating plate.
  • Page 19: Gas Piping

    Table 6: Recommended Gas Pipe Size Before operating the appliance, the complete gas train and Single Appliance Installation all connections must be tested using soap solution. (For distance from natural gas meter or propane second stage Verify that the appliance is supplied with the type gas regulator) specified on the rating plate.
  • Page 20: Differential Air Pressure (Df2000 -6004)

    Figure 9: DF2000-60041:1 Air/Gas Ratio Control Valve GAS MANIFOLD DIFFERENTIAL PRESSURE ADJUSTMENT (DF2000 – DF6004) Tampering with gas valve adjustments after startup and commissioning will void the warranty on the gas valve assembly and the burner. The appliance’s manifold gas pressure IS NOT field adjustable after startup and commissioning.
  • Page 21: Checking Differential Air And Gas Pressures (Df2000 - Df6000)

    • • Turn the power switch to “ON” position. The 1 to1 air/gas ratio control actuator has embossed • markings identifying + air – air, + gas & - gas Adjust the thermostat temperature set point to the desired connections. Using a test hose assembly fitted with water temperature so the appliance will call for heat.
  • Page 22: Venting Of Gas Valves And Pressure Switches

    3.10 VENTING OF GAS VALVES AND PRESSURE PART 4 WATER CONNECTION SWITCHES • Check all applicable local heating, plumbing and The optional gas pressure switches may be provided with building safety codes before proceeding. threaded termination points to be vented to the atmosphere, •...
  • Page 23: Freeze Protection

    FREEZE PROTECTION INLET AND OUTLET CONNECTIONS • • Appliance installations are not recommended outdoors in All water connections meet American National areas where danger of freezing exists unless precautions Standard Pipe Threads (NPT). • are taken. Maintaining a mixture of 50% water and 50% For ease of service, install unions on inlet and outlet propylene glycol is the preferred method of freeze of the appliance.
  • Page 24: Low Water Temperature Systems

    Return Water Temperatures Required for DynaFlame® Figure 17: Typical Low-Water Temperature System Boilers & Water Heaters (Non-Condensing) Minimum acceptable return water temperatures are determined by the category of the heater. This is true for all manufacturers. A category I machine like the non-condensing version of the DynaFlame®...
  • Page 25: Condenser Heat Recovery Module (Chrm)

    Figure 18: Typical Instantaneous Water Heating System CONDENSER HEAT RECOVERY MODULE (CHRM) The DynaFlame® ALL Stainless Steel CHRM is mounted in a stainless steel inner jacket chamber at the right side of the appliance facing the appliance. The CHRM is constructed from all stainless steel headers and special multiple horizontal stainless tubes.
  • Page 26: Chrm, Flow And Pressure Drop

    When supplied with the CHRM, the DynaFlame® is 95% combustion air intake terminal (if used) and no closer than efficient (category II or IV appliance) which requires the use of 2 feet vertically or horizontally. Vertical venting requires a special venting system fabricated from AL29-4C or flashing and a storm collar to prevent moisture from equivalent material.
  • Page 27: Low Water Cutoff (If Equipped)

    4.11 LOW WATER CUTOFF (If Equipped) 4.12 RELIEF VALVE (shipped loose) If this boiler is installed above radiation level, a low water cut- This appliance is supplied with a relief valve sized in off device must be installed at the time of boiler installation. accordance with ASME Boiler and Pressure Vessel Code, Some local codes require the installation of a low water cut-off Section IV (“Heating Boilers”).
  • Page 28: Circulating Pump Selection Condensor

    The operation of the circulating pump is controlled by the PART 5 ELECTRICAL & SOLA temperature control .When the appliance is activated by CONTROLS a remote operating signal the pump will start and run for the operating cycle and for a post purge period based on temperature difference between inlet and outlet connections to IT IS EXTREMELY IMPORTANT THAT THIS UNIT BE the appliance.
  • Page 29: Variable Frequency Drive (Vfd)

    Maximum Full Load Over Current Voltage Amps Model DIFFRENTIAL AIR PRESSURE SWITCH Protection Requirement [Amperes] [Amperes] A normally open differential air pressure switch is used to 500 - prove operation of the combustion air fan. The pressure 1200 switch sensing points are installed at the fan outlet as the 1500 - air moves into the inlet of the burner.
  • Page 30: Dynaflame® Sola

    DYNAFLAME® SOLA DYNAFLAME CONTROLLER DF500 – DF2500 models utilize a hot surface ignition system. Table 12: Connector Description DF3000 – DF6000 models utilize a proven pilot. The ignition Connector Connector Description control proves the presence of the flame using a flame rectification voltage (0.8Vdc), energizes the main gas valve, Flame Sensor, Ground Rod proves the presence of main burner flame, and provides for...
  • Page 31 Figure 24: Lockout Condition Table 14: Alert/Hold Codes Description Burner switch turned OFF Burner switch turned ON Invalid subsystem reset request occurred Anti-short Cycle Fan speed not proved LCI off, safety circuit is open Setpoint was overridden due to sensor fault Modulation was overridden due to sensor fault Modulation rate was limited due to outlet limit Modulation rate was limited due to Delta-T limit...
  • Page 32: Part 6 Sola Control Panel

    Levels of Access PART 6 SOLA CONTROL PANEL Two levels of access to simplify the use of the boiler. APPLIANCE TEMPERATURE CONTROLLER User – Access to general boiler and display settings and The appliance is provided with a control panel at the front. adjustments to the central heating and domestic hot water Operating controls are installed inside the control box and are setpoint.
  • Page 33: Sequence Of Operation

    Sequence of Operation Flow Switch = Flow Switch, Low Water Cutoff (if equipped) Gas Pressure Switch = Low gas pressure switch (4.5” w.c., N/O), High gas pressure swtich (14” w.c., N/C) Air Pressure Switch = Blocked flue switch (N/C), Air Proving Switch (N/O)
  • Page 34 Modulation: Boiler Inlet, Boiler Fixed Setpoint Operation (Standalone) Description Electrical Connection(s) Programming Instructions • Boiler operates at a fixed 1) Press setpoint 2) Press [CH – Central Heat Configuration] • Modulates on boiler inlet 3) Press the to arrive at Setpoint sensor (default) 4) Select Setpoint source: Local •...
  • Page 35 Modulation: Boiler Inlet, Outdoor Reset Operation (Standalone) Description Electrical Connection(s) Programming Instructions • 1) Connect outdoor sensor to System/Outdoor contacts Boiler operates with variable setpoint determind by 2) Press outdoor reset curve 3) Press Outdoor Reset Configuration • Modulates on inlet sensor 4) Press the to arrive at Central Heat (default)
  • Page 36 Modulation: System Sensor, Outdoor Reset Operation (Standalone) NOTE: Outdoor Reset Module (PN: W8735S1000) required Description Electrical Connection(s) Programming Instructions • 1) Connect Remote Operator Boiler operates with variable 2) Connect System sensor to System/Outdoor setpoint determind by contacts outdoor reset curve •...
  • Page 37 4-20mA/ 0-10Vdc Setpoint Operation (Standalone, Lead Lag) Description Electrical Connection(s) Programming Instructions • Boiler operates with variable 1) Press setpoint determined by 4- 2) Press [CH – Central Heat Configuration] 20mA incoming signal 3) Press the to arrive at Setpoint •...
  • Page 38 4-20mA/ 0-10Vdc Firing Rate Operation (Standalone, Lead Lag) Description Electrical Connection(s) Programming Instructions • Boiler operates with variable 1) Press setpoint determined by 4- 2) Press [Lead Lag Master Configuration] 20mA incoming signal 3) Press [Advanced Settings >] • Modulates on header sensor 4) Press the to arrive at Central Heat •...
  • Page 39 Modulation: Boiler Inlet, Fixed Setpoint Operation (Standalone, Lead Lag) Description Electrical Connection(s) Programming Instructions • Boiler operates at a fixed DHW Sensor/ Stat, if required. 1) Press DHW setpoint Inlet Sensor operation • Modulates on boiler inlet 2) Press [DHW – Domestic Hot Water Configuration] sensor (default) 3) Select Demand Switch: Modulation sensor only •...
  • Page 41 DF(H,W) Lead Lag Operation Master Boiler Description Electrical Connection(s) Programming Instructions • Master boiler lead lag setup 1) Press 2) Select System Identification & Access 3) Verify MB1 Modbus address = 1 4) Verify MB2 Modbus address = 1 5) Select Lead Lag Master Configuration 6) Select Master Enabled = Enabled Fixed Setpoint operation 7) Enter CH Setpoint (Fixed setpoint)
  • Page 42 The following steps are performed at the factory and verifying on site will be sufficient: 15) Select Pump Configuration 16) Press [Advanced Options >>] 17) Press the to arrive at Central Heat Pump or DHW Pump 18) On Options: Local burner demand 19) On Options: Local Lead Lag Service Active 20) Force On:...
  • Page 43 The following steps are performed at the factory and verifying on site will be sufficient: 6) Select Pump Configuration 7) Press [Advanced Options >>] 8) Press the to arrive at Central Heat Pump or DHW Pump 9) On Options: Local burner demand 10) On Options: Local Lead Lag Service Active 11) Force On:...
  • Page 44 Outdoor Sensor connected to Slave boiler 2 (DRH ONLY) Description Electrical Connection(s) Programming Instructions • Slave Boiler Slave boiler outdoor sensor configuration 1) Press • When done correctly, the 2) Press [Sensor Configuration] outdoor temperature will be 3) Select S5 (J8-11) Sensor shown on the Master boiler 4) Connector Type: 10K NTC Single Non-Safety 5) The control will proceed into a Lockout 2 condition...
  • Page 45 17) Press [Show Line] to confirm reset curve 18) Press the to arrive at Warm Weather Shutdown 19) Select Enable = Shutdown after demand ends...
  • Page 46 Rotation schedule adjustment Description Electrical Connection(s) Programming Instructions • Standard rotation schedule is 1) Press based on equalizing run time 2) Press [Lead Lag Master Configuration] on a 1-hour schedule 3) Press [Advanced Settings >] • To vary the rotation to a fixed 4) Press the to arrive at Algorithms schedule based on (hours,...
  • Page 47 Adjust staging of boilers Description Electrical Connection(s) Programming Instructions • Upon a call for heat the lead 1) Press boiler will fire up to the 2) Press [Lead Lag Master Configuration] specified base load rate 3) Press [Advanced Settings >] (80%).
  • Page 48: Configure Menu

    6.2.2 Pump Configuration CONFIGURE MENU Sub- Menu Menu Figure 28: Configure Menu Group Parameter Selection Description Group Selection Selection Assigns the method for SOLA to control a Central Heating pump Auto (Default: Auto, Pump is Pump Control activated whenever a call for heat is present) ON: Pump is...
  • Page 49 6.2.3 Statistics Configuration Sub- Menu Menu Group Parameter Selection Description Sub- Group Menu Selection Menu Selection Group Parameter Selection Description Group Prepurge fan Selection Selection Prepurge speed (Default: 100.0% Displays the rate DF0500 – 6004: Boiler number of cycles 100.0%) pump the boiler pump Prepurge...
  • Page 50: Lead Lag Setup

    LEAD LAG SETUP If the lead lag master system is interrupted the remaining boilers will operate as standalone boilers based on the The following components are needed for a Lead Lag setup Central Heat or DHW parameters when set to “Enabled”. 10kΩ...
  • Page 51: Lead Lag Setup For Up To 12 Appliances

    LEAD LAG SETUP FOR UP TO 12 locally (local). When Remote is selected via the SPDT switch the Remote Operator contacts in the junction box APPLIANCES must close to deliver an enable signal. When Local is Honeywell SOLA can only support up to 8 boiler in a single selected via the SPDT switch a constant enable signal is lead lag network, to sequence a second network of up to 12 present.
  • Page 52: Variable Frequency Drive

    VARIABLE FREQUENCY DRIVE The variable frequency drive (VFD) has a factory set security code which has to be entered before any adjustments can be made. The VFD has 50 parameters, which can be adjusted. At present only the following are pertinent: Table 13: Variable Frequency Drive Parameters Parameter...
  • Page 53: Part 7 Components

    7.3 COMBUSTION AIR FAN PART 7 COMPONENTS Figure 33: Fan, Burner, Hot Surface Igniter and Flame HOT SURFACE IGNITER (GLOW BAR) Sensor Arrangement The silicon carbide igniter is inserted directly through the fan flange and held in place by two screws. A hold down bracket as well as sealing gasket above and below the igniter assures a good seal.
  • Page 54: Part 8 Field Startup Procedure

    full fire and 7.5% to 8.0% at low fire. For propane, PART 8 FIELD STARTUP reading will be approximately 1.5% higher. Adjustment PROCEDURE at minimum input can be done at the low fire adjustment screw by first removing the brass cap. CHECKING THE INSTALLATION Turning adjustment screw clockwise will increase CO •...
  • Page 55 • Figure 34: DF 500 – 1750 Gas Valve Shut power off to the heater and open the firing valve. Switch power back on and allow the burner to fire. Lift top cover to access high fire Ignition should be smooth. Always make adjustments air/gas ratio adjustment (use 3mm allen key for adjustment, to meet the recommended CO...
  • Page 56 To adjust the low-fire setting (DF 2000 – 6004) Table 16: Inline trim valve setting Figure 37: SKP 55 Gas Valve LP Gas Natural Gas (Propane) Model VFD Hz (High Fire) # of Turns # of Turns Clockwise Clockwise DF 500 3 1/2 2 1/2 DF 750...
  • Page 57: Comissioning Appliance

    • At full input, block 50% of the fan inlet opening. The display should show ‘LCI not closed’. If it does not, slowly turn the adjustment on the normally closed blocked flue switch counter clockwise until the blocked flue indicator energizes. •...
  • Page 58: Part 9 Trouble Shooting

    PART 9 TROUBLE SHOOTING COMPONENT FAILURE MODE ANALYSIS • Two wires interchanged • No effect on safety Incoming Power • Live and Neutral wires are interchanged. • The 24Volts and 120 Volts wired • Breaker on transformer trips Transformer are interchanged Tripped •...
  • Page 59 COMPONENT FAILURE MODE ANALYSIS • The DynaFlame boiler was • Verify that all air has been purged from gas line • Verify that boiler is properly grounded running and flame signal suddenly • Inspect flame sensor and associated wiring. Replace if disappeared.
  • Page 60 SYMPTOM FAILURE MODE ANALYSIS • Manual Reset Safety High Limit • Verify that the capillary tube is broken. If this is the case, tripped, outlet temperature in replace Manual Reset High Limit excess of 210 • Verify that the system is full of water and that all air has •...
  • Page 61 SYMPTOM FAILURE MODE ANALYSIS • Flame detection is present when no • Verify supply voltage for proper polarity. visible signs of a flame exist • Check external wiring for voltage feedback Flame Detection is • Lockout: 105, 158 • Check internal wiring for proper connections out of Sync •...
  • Page 62 Alert 291: Abnormal Recycle: Flame was not on at end of ignition Alert 294: Abnormal Recycle: Flame was lost during Run Alert 324: Abnormal Recycle: Hardware flame bias Alert 377: Abnormal Recycle: Hardware flame bias delta This error occurs when a flame signal is not detected by the flame sensor. A minimum signal of 0.8Vdc must be detected by the flame sensor to prove the flame.
  • Page 63 Hold 63: LCI OFF (Load Control Input) Hold 67: ILK OFF (High Limit, Gas Pressure Switch, Air Switch) Alert 303: Abnormal Recycle: ILK off during drive to Purge Alert 304: Abnormal Recycle: ILK off during Measured purge time Alert 305: Abnormal Recycle: ILK off during Drive to Pre-igntion Alert 306, 307: Abnormal Recycle: ILK off during Pre-ignition Alert 308: Abnormal Recycle: ILK off during Main Flame Alert 309: Abnormal Recycle: ILK off during Ignition Period...
  • Page 64 Alert 354: Abnormal Recycle Delta-T limit This safety was breached as the inlet and outlet temperature difference exceeded 40 F. This is done to prevent damage to the heat exchanger. Before this error appears, the combustion air blower will slow down in an effort to prevent such an error from occurring.
  • Page 65: Part 10 Maintenance

    blockage of primary air flow to the burner or excessive input. This condition MUST corrected PART 10 MAINTENANCE immediately. • Lifting Flames: Lifting flames can be caused by over CAUTION firing the burner, excessive primary air or high draft in It is important that all gas appliances to be serviced by a excess of negative 0.15”...
  • Page 66: Burner Maintenance

    On occasion the red silicone gasket may adhere to Many codes will require the acidic condensate to be the underside of the fan’s flange. Carefully pry the neutralized before it can be placed in a drain system. A flange away from the gasket prior to removing the neutralizer to control the pH of the liquid discharged to a fan assembly.
  • Page 67: Re-Installing The Igniter

    the heat exchanger can be removed by disconnecting 10.6.1 RE-INSTALLING THE IGNITER all water piping and lifting it out from the side. • Confirm that the end of the replacement igniter has a 10.9 RE-INSTALL HEAT EXCHANGERS bead of silicone sealing the gap between the metal •...
  • Page 68: Freeze Protection For A Heating Boiler System (Optional)

    • Caution - A mechanical room operating under a PART 11 INSTALLATIONS negative pressure may experience a downdraft in the flue of an appliance that is not firing. The cold outside 11.1 HEATING BOILER INSTALLATIONS air may be pulled down the flue and freeze a heat The appliance MUST always installed exchanger.
  • Page 69: Intermittent Pump Operation

    piping. If flow control is required, other means of flow Boiler Set-Up control such as globe valve or flow setter should be used. Ensure that the boiler and piping system are full of water. Bleed all air from the pump 11.4 INTERMITTENT PUMP OPERATION housing and secondary loop.
  • Page 70: Temperature Rise At Full Firing Rate

    Care should be taken to maintain required water velocity 11.9 WATER HEATERS based on water condition as follows: Incorrect piping of the cold water supply to the system may 11.8 TEMPERATURE RISE AT FULL FIRING result in excessive low temperature operation causing RATE condensate formation on the primary heat exchanger and operational problems.
  • Page 71: Part 12 Exploded View

    PART 12 EXPLODED VIEW...
  • Page 72 SOLA Control Panel...
  • Page 73 DynaFlame Model Name of Part ID Part 14-5214-11A 102752 102753 Lip Protector 14-5214-30A 14-5214-35-50A 14-5315 Bottom 14-5235A Transition Inner to 14-5328 Outer Jacket DF-500-HTX DF-750-HTX DF-1100-HTX DF-1200-HTX DF-1500-HTX DF-1750-HTX DF-2000-HTX Primary Copper/ DF-2500-HTX Copper Nickel Heat Exchanger (V DF-3000-HTX Baffles Included) DF-3500-HTX DF-4000-HTX...
  • Page 74 DynaFlame Model Name of Part ID Part 109016 109017 109018 109020 109021 109022 109023 Stainless Steel Primary Heat Exchanger (V 109025 Baffles Included) 109026 109028 109029 109030 109032 109033 109034 13-0026 66-5005 Fan/Air Gas Inlet Adapter 13-0027 66-5011 DF-14-0121 Outside Air DF-14-0120 Intake Housing...
  • Page 75 DynaFlame Model Name of Part ID Part 14-1030 Electrical Box 14-1005 14-5008 -05A -07A -11A -11A Combustion Chamber 14-5202 -15A -17A -20A -25A -30A -35A -40A -50A Wrap 14-5302 14-5009A 14-5203-15A-25A Combustion 102711 Top Panel 14-5203-35-50A 14-5303 14-5010-05A 14-5008-07A 102631 Combustion Chamber Door...
  • Page 76 DynaFlame Model Name of Part ID Part 14-6012 -05A -07A -11A -11A Outer Jacket 14-5223 -15A -17A -20A -25A -30A -35A -40A -50A Right Panel 14-5323 14-6021 -05A -07A -11A -11A Outer Jacket 14-5224 -15A -17A -20A -25A -30A -35A -40A -50A Rear Panel...
  • Page 77 DynaFlame Model Name of Part ID Part 14-6004 Outer Jacket 14-5221 Front Panel 14-5321 13-5052 13-5330 Fan Flange 13-5331 13-5332 13-5333 33-0013 Inlet Outlet Header Rear 33-0014 Gasket 33-0030 1/2 HP 1 HP Electrical 1 1/2 HP Motor 3 HP 5 HP 14-5012A 14-5206A...
  • Page 78 DynaFlame Model Name of Part ID Part AF10 Fan Housing AF12 AF15 DF-14-0119 Filter Holder DF-14-0120 DF-14-0121 14-5022A Heat Exchanger 14-5205A Base Support 14-5305 Flue Assembly 14-5290 -05A -11A -11A -11A -17A -17A -30A -30A -30A -35-50A -500A 600A (Non- Condensing) Flue Assembly...
  • Page 79 DynaFlame Model Name of Part ID Part Flame Rod PSE-CH5 Hot Surface 271R Igniter View Port TG-94010-040 Glass 14-0350 14-0351 Vee Baffle 14-0352 Sets 14-0354 -15A -17A -20A -25A -30A -35A -40A -50A 14-0353 33-5239 Inlet Outlet 33-5237 Header Top 33-5238 Gasket 33-5240...
  • Page 80 DynaFlame Model Name of Part ID Part 33-5218 Burner 33-5224 Flange Red Silicone 33-5227 Gasket 33-5230 V8730C1015 V8730C1023 Valve V8730C1031 Actuator V4734C1002 SKP55 VGG10.404U Valve Body VGD40.065U VGD40.080U V4295A1049 Solenoid Valve V4295A1056 Regulator SKP25 Valve T202 T234 Variable Frequency T235 Drive (Standard) T237...
  • Page 81 DynaFlame Model Name of Part ID Part On/Off Switch C6000ALBBXCHLI 75VA HCT-01J2BB07 Transformer Blocked Flue 8021205256 Switch Differential Pressure NS2-1427-00 Switch Control Box 14-1005-03 Plate Honeywell R7910A1001 SOLA Relay(s) 1649341-8 0-10Vdc ETISO-V Converter 24V Contactor T92P7A22-24 Touchscreen S7999D1016 Display Not shown in exploded view Part Recommended spare parts...
  • Page 82: Part 13 Electrical Diagrams

    PART 13 ELECTRICAL DIAGRAMS...
  • Page 88: Warranty

    WARRANTY GENERAL Camus® Hydronics Limited (“Camus®”) extends the following LIMITED WARRANTY to the owner of this appliance, provided that the product has been installed and operated in accordance with the Installation Manual provided with the equipment. Camus® will furnish a replacement for, or at Camus® option repair, any part that within the period specified below, shall fail in normal use and service at its original installation location due to any defect in workmanship, material or design.
  • Page 89 DISCLAIMERS Camus® shall not be responsible for any water damage. Provisions should be made that in the event of a water/appliance or fitting leak, the resulting flow of water will not cause damage to its surroundings. Name of Owner Name of Dealer Address Address Model No.
  • Page 90 CAMUS® Hydronics is CAMUS® manufacturer CERTIFIED! Seal replacement parts for assures that most copper finned Reliability, Efficiency & serviceability are built water heaters into every heating single unit! boilers as well more as a information supplier specialty innovative HVAC products. products from CAMUS®...

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