Buell P3 Service Manual page 66

2007
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ITEM SERVICED
Engine oil and filter
Primary chain tension
Clutch adjustment
Primary chain/transmis-
sion lubricant
Tire condition and pressure
Brake fluid reservoir level
Brake pad linings and discs
Drive belt
Table 1-2. Quick Reference Maintenance Chart
SPECIFICATION
Type
Drain plug torque
Oil capacity
Filter
Black filter part number
Deflection with hot engine
Deflection with cold engine
Chain tensioner nut torque
Primary chain inspection cover torque
Free play at adjuster screw
Free play at hand lever
Clutch inspection cover torque
Type
Lubricant level
Lubricant capacity
Transmission drain plug torque
Pressure for solo rider
Pressure for rider and passenger
Wear
Type
Proper fluid level
Front master cylinder reservoir cover
torque
Minimum brake pad thickness
Minimum brake disc thickness
Upward measurement force applied at
midpoint of bottom belt strand
Belt deflection with motorcycle on jiffy
stand and a 160 lb. rider or equivalent
weight sitting on the motorcycle.
DATA
See
1.2 FLUID REQUIREMENTS
Plug with spring clamp.
2.0 qt. (1.89 L) Until oil registers between marks
on dipstick.
Hand tighten 1/2-3/4 turn after gasket contact.
63806-00Y
NONE
Tighten chain limiting screw to 24 in-lbs (2.7 Nm)
Back-off chain limiting screw 3/4 turn (4 1/2
"flats").
Hold chain limiting screw while tightening jam
nut. Tighten to 20-25 ft-lbs (28-33 Nm).
N/A
1/4 - 1/2 turn
0.0625-0.125 in. (1.6-3.2 mm)
84-108 in-lbs (9.5-12.2 Nm)
FORMULA+ TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851-05)
Inspect fluid level with motorcycle in upright posi-
tion. Level with bottom of clutch shell.
32 oz. (946 mL)
14-30 ft-lbs (19-40.7 Nm)
Front: 28 psi (1.9 bar)
Rear: 30 psi (2.1 bar)
Front: 32 psi (2.2 bar)
Rear: 36 psi (2.5 bar)
Replace tire if 1/32 in. (0.8 mm) or less of tread
pattern remains.
D.O.T. 4 BRAKE FLUID (Part No. 99953-99A)
Front: 1/8 in. (3.2 mm) from the top
Rear: Between upper and lower marks
9-13 in-lbs (1.0-1.5 Nm)
0.1 in. (2.5 mm) or less
0.180 in. (4.5 mm)
10 lb. (4.5 kg)
Maximum allowable deflection is 0.5 in. (12.7
mm) at the bottom strand.
2007 Buell P3: Maintenance
1-7

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