Schematic - Entire Machine - Code 11086, 11216 (G4440) - Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A Service Manual

G-6

SCHEMATIC - ENTIRE MACHINE - CODE 11086, 11216 (G4440)

C O M P L E T E L Y R E V I S E D
4440 G ENGINEERING CONTROLLED
MANUFACTURER: No
NOTE: WILL WORK WITH
LINKNET POWER SOURCE BUT
WILL ONLY SHOW AND HAVE
LINKNET FEATURES
5 PIN ARCLINK
CONNECTOR TO
POWER SOURCE
(WIRE DRIVE REAR LOW)
A
541
B 542
C 67
P10
67B
D 540
E 500
500B
L1 ARC VOLTAGE
TOROID FEEDBACK
67A
B
W
INPUT ELECTRODE
CABLE CONNECTION
TYPICAL CURRENT:
DRAW @ 600/PM = 1.6 AMPS
@ 800/PM = 1.85 AMPS
FEED PLATE
MOTOR GEARBOX TACH
P11
5-32 VDC
R R 1
1.8 OHMS
U U 2
13 SECOND AVERAGE CURRENT
B B 3
LIMIT = 6.3A
4
(LIMIT IS SOFTWARE SET)
50-800/PM OR 75-1200PM
ACCESS THIS
CONNECTOR BY REMOVING
THE WIRE DRIVE
FILTER P.C. BD.
(WIRE DRIVE FRONT) ASSEMBLY ACCESS DOOR
SCHEMATIC M19487
0V TO COMMON WHEN
SWITCH CLOSED
P9
3
{
A 4 532
TRIGGER
2 570D
C
{
D 1 543
DUAL
PROCEDURE
E
PROCEDURE
B
A = OPEN
SPOOL GUN/PUSH-PULL MOTOR
B = CLOSED
7 PIN
532A
PUSH-PULL
GUN B
M
PUSH-PULL GUN WIRE CONNECTION
A
FEED SPEED CONTROL
5K
P13
PUSH-PULL
E F C D G
GUN TRIGGER
570B
AMPHENOL
(LOWER REAR )
77
77E
570E
76E
532E
75E
4 5 6 3 2 1
P14
E D A C B F
OPTIONAL 6 PIN
REMOTE FOOT
AMPTROL CONNECTION
(WIRE DRIVE BOX REAR)
GENERAL STEEL
GMAW STD. CV 5
CV GMAW POWER MODE 40 GMAW
FCAW STD. CV 6 GMAW
PULSE (CRISP)
STICK SOFT (7018) 1
PULSE (SOFT)
STICK CRISP (6010) 2
STT (NO TAIL OUT) CO2 Ar/CO2
CC TIG TOUCH START 3
STTll
GOUGE --- 9
ALUMINUM
0.035 3/64 1/16
GMAW Ar 148 71 73
4043 PULSE Ar 149 72 74
5356
PULSE ON PULSE Ar 98 99 100
L2
TOROID
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
GAS
12 VDC COIL
(WIRE DRIVE REAR)
MOTOR +
550 1J83
MOTOR -
2J83
551
GAS SOLENOID +
553 3J83
GAS SOLENOID -
554 4J83
5VDC TACH SUPPLY
531 1J84
TACH SIGNAL
537 7J84
TACH COM
534 4J84
TRIGGER
532B 2J85
SUPPLY FOR TRIGGER AND DUAL
570C 1J85
DUAL PROCEDURE
543 3J85
570A
570 4J85
SHUTDOWN INPUT (DISCONNECT
FOR FLOW SWITCH CONNECTION)
(INSIDE WRAPAROUND)
B 15J85
RED/GREEN
0VDC @ 50 IN/MIN
STATUS LED
24VDC @ 700 IN/MIN
(FRONT BASE)
W 16J85
3214 SEE ERROR TABLE
IN IM MANUAL
3218
1J88
REQUIRED FOR
518
4 STEP MODE
8J84
PUSH-PULL GUN
BRAKE SIGNAL
(0 VOLT = MOTOR BRAKE
6J85
75
6J84
76
0-5V PUSH-PULL GUN
POTENTIOMETER SIGNAL
PCT AND RESISTORS
PROTECTED ON
DAUGHTER BOARD
WELD MODE SELECTIONS (POWER SOURCE WELD FILE DEPENDENT
STAINLESS
0.030 0.035 0.045 0.052 0.030 0.035 0.045
CO2 --- 10 20 24 GMAW Ar (MIX) 61 31 41
Ar (MIX) 94 11 21 25 GMAW Ar/He/CO2 63 33 43
Ar (MIX) 95 12 22 26 PULSE Ar/CO2 66 36 46
PULSE Ar/O2 62 32 42
Ar (MIX) --- 14 19 28
109 109 125 125 PULSE Ar/He/CO2 --- 34 44
STT Ar/He/CO2 109 109 125
CO2 Ar/CO2 110 110 126 126
STTll Ar/He/CO2 110 110 126
METAL CORE
0.045 0.052 1/16
0.035 3/64 1/16
GMAW Ar 151 75 77 GMAW Ar/CO2 81 83 85
PULSE Ar/CO2 82 84 86
PULSE Ar 152 76 78
PULSE ON PULSE Ar 101 102 103
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS
VOLTAGE SENSE
SELECT P.C. BOARD
(SCHEMATIC S24779)
REAR ACCESS
PANEL
J2
(DRIVE MOTOR
PANEL DIVIDER)
400F
CASE
4J81 3J81 2J81 1J81 4J82 3J82 2J82 1J82 14J85 13J85
10J85 580
FEED HEAD
7J85 587
P.C. BOARD
5J85 585
(DIVIDER PANEL)
12J85 582
(SCHEMATIC G3883)
581
11J85
AVG. = 2V S4
}
+15VDC
50/IPM = 125 HZ.
9J85 579
400/IPM = 985 HZ.
SIGNAL
800/IPM = 1.970K HZ.
6J85 586
+5VDC
5J84 535
PERFORMS ALL USER INTERFACE,
WIRE DRIVE, AND GAS SOLENOID
579A
CONTROL FUNCTIONS.
S2
S E E S 1
4J88
S E T T I N G
C H A R T
S 1
O N
+15VDC
1
2
3
4
O F F 5
6
7
8
J87 NOT USED
CLEAN ROOM USE
+40
MOTORS WILL NOT
5J83 554
AC RUN IF DIODE IS
OPEN, REVERSED,
5J83 640A
OR DISCONNECTED
DIODE BRIDGE
5J88
(DIVIDER PANEL REAR
ACCESS DOOR SIDE)
6J810
526
595
548 4J810 2J811
TO PUSH-PULL
3214 3J810
640
1J811 GUN MOTOR DRIVE
3218 2J810
76 5J810
+40V DC SUPPLY FOR
75 8J810
PROVIDES BRAKING
PUSH-PULL GUN MOTOR
77 1J810
OF THE PUSH-PULL (NON-ISOLATED)
PUSH-PULL GUN
GUN MOTOR AND
DAUGHTER
CONDITIONS THE
P.C. BOARD
SIGNAL FROM THE
(SCHEMATIC L12008)
POTENTIOMETER.
DIP SWITCH S1 SETTING CHART
1 SPARE
SPARE
2
SPARE
3
4 SPARE
5 SPARE
6 SPARE
7 POLARITY POS NEG
8 FEED SPEED GEAR LOW HIGH
LEAD COLOR CODE: COMPONENT VALUE UNITS:
B-BLACK
CAPACITOR: MFD/VOLTS CAVITY NUMBERING SEQUENCE
R-RED
RESISTOR: OHMS/WATTS (COMPONENT SIDE OF P.C. BOARD)
U-BLUE
W-WHITE
CONNECTOR PIN NUMBERS:
1 1 2 1
J2,J811 J81,J82 J1,J83,J88
EX. 12 PIN CONNECTOR
2 3 4
4
1 6
LABELS:
1 5 1
COMMON J86 J85,J87
7 12
6 10 9
FRAME GROUND
LATCH
VIEW OF CONNECTOR ON PC BOARD
LED DISPLAY
FOR ALL FLEX AND
SHIELDED CABLE
1 +15V
2 +5V
3 /SS WFS AMPS
4 CS1
DISPLAY P. C. BOARD
5 CS2
(SCHEMATIC:L11756)
6 CS3
7 MISO
8 SCK
9 MOSI
PANEL ENCODERS
10 COM
CURRENT
WFS
1 2
P15
580
587
585
582
581
S9
MEMORY IS STORED ON
SINGLE
U/I FEED BOARD
HEAD 1
FEEDER
O A-GUN-B
2
GAS PURGE N
LED
LED
DUAL
COLD INCH/ HEAD
GAS PURGE SWITCH
FUTURE
(WIRE DRIVE FRONT)
SET SWITCH 1 "ON"
(SINGLE HEAD) AND
A-GUN-B
COLD INCH
SWITCH 2 "ON" (FEEDER) AS
PUSHBUTTON OPTIONAL MEMORY P.C. BOARD
SHOWN ON DIP SWITCH S9.
(SCHEMATIC:L11897)
CONTROL BOX
2 STEP/ 4 STEP
INFRARED TRANSCEIVER
FRONT AND
SWITCH
(WIRELESS COMMUNICATION)
(WIRE DRIVE FRONT) REAR
DISPLAY
WELD MODE, WIRE SIZE, MSP4 P.C. BOARD
PANEL
ERROR CODES, SEVEN
(SCHEMATIC: G4456)
SEGMENTAND ALPHA
NUMERIC DISPLAY
MEMORY
WELD MODE LED
PANEL
ARC CONTROL LED
16 DETENT
MSP4
SELECT PUSHBUTTON ENCODER
PANEL
SELECT PUSHBUTTON
SEE IM MANUAL FOR ERROR CODES
OR WWW.POWERWAVESOFTWARE.COM
OR SERVICE NAVIGATOR DIAGNOSTIC UTILITIES
SHIELDED CABLE
SET UP MENU SET UP MENU FEATURES
To access, press the right and left push buttons P.0 = On/Off enter exit set up mode
P1 = WFS English/metric
on the MSP4 panel simultaneously
P2 = Left display amps/wfs
Setup feature numbers may vary between software P4 = Trigger memory recall
versions. Must read small display to find your P5 = Trigger procedure change
specific feature you want. These P numbers listed P6 = Stall factor
are for reference. P7 = Push pull gun offset
P8 = New TIG solenoid feature
P80-89 = Senses from studs on S25629-09
P99 = Show test mode 200.201
P100 = View diagnostics
P102 = Fatal log
P103 = View software
}
P104 = Hardware version
Grid load testing use
P105 = Welding software
P200 = CC test 25-600
P201 = CV test 10-35
P202 = CC test 10A
P203 = CC test 355A
P204 = CC test 455A
PROPRIETARY & CONFIDENTIAL: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
THE INFORMATION ON THIS DESIGN INFORMATION REFERENCE: EQUIPMENT TYPE: POWER FEED 10M SINGLE (BENCH)
PRINT IS FOR REFERENCE
DRAWN BY: TJP -
ONLY. COMPONENTS AND SUBJECT: MACHINE SCHEMATIC
ENGINEER: SCALE:
CIRCUITRY MAY BE DIFFERENT ZUCKER
MATERIAL APPROVAL PROJECT
FROM AN ACTUAL MACHINE. UF
NONE 6/19/2006
APPROVED: DISPOSITION: DATE: NUMBER:
G-6
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
COLOR CODE
1
3 4
B - BLACK
J84,J810
W - WHITE
6 5 8
R - RED
U - BLUE
8
16
LED DISPLAY
LEDS
VOLTS TRIM
VOLTS
TRIM
3 1 2 3
P16
FLEX
(OPTIONAL)
FLEX
S9
-OR-
SET UP LED
FLEX
(OPTIONAL)
L3
CAPACITOR
START OPTIONS LED
END OPTIONS LED
CAPACITOR CONNECTS
FROM PIN 10 OF SHIELDED
CABLE TO FRAME GROUND.
P205 = CC test 550A
P206 = CV test 10V to 30 V
P207 = 1/0 test 25-600
P208 = STT test 170A
P209 = 1 curve 0-600A
P210 = Step resp background
P211 = V curve 0-70V 10-70V
P212 = OCV test
P215 = Touch sense
P255 = Show weld file
1 1
PAGE ___ OF ___
DOCUMENT DOCUMENT
NUMBER: REVISION:
G4440 E
CRM22115-FX
POWER FEED 10M SINGLE/DUAL