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VANTAGE 400
Lincoln Electric VANTAGE 400 Welder Manuals
Manuals and User Guides for Lincoln Electric VANTAGE 400 Welder. We have
8
Lincoln Electric VANTAGE 400 Welder manuals available for free PDF download: Specification Sheet, Service Manual, Operator's Manual, Brochure
Lincoln Electric VANTAGE 400 Service Manual (166 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 9 MB
Table of Contents
- Installation Section
7
Service Manual
1
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Machine Specifications
8
Physical Dimensions
8
Angle of Operation
9
Lifting
9
Location and Ventilation
9
Safety Precautions
9
Stacking
9
VRD (Voltage Reduction Device
9
Cold Weather Starting
10
High Altitude Operation
10
High Temperature Operation
10
Pre-Operation Engine Service
10
Oil
11
Fuel
11
Battery Connections
11
Muffler Outlet Pipe
11
Spark Arrester
11
Remote Control
11
Towing
10
Vehicle Mounting
10
Electrical Connections
12
Machine Grounding
12
Welding Terminals
12
Welding Output Cables
12
Cable Installation
12
Auxiliary Power Receptacles
13
Standby Power Connections
13
Connection of Lincoln Electric Wire Feeders
15
- Operation Section
17
Engine Operation
18
Add Fuel
18
Break in Period
18
Theory of Operation
19
Welding Controls
19
For Auxiliary Power
18
General Description
18
Safety Precautions
18
Coolant Temperature Gauge
21
Engine Controls
21
Engine Hour Meter
21
Constant Current (Stick) Welding
22
Downhill Pipe (Stick) Welding
22
Electrode Information
22
TIG Welding
23
Typical Current Ranges for Tungsten Electrodes
23
Arc Gouging
24
Wire Welding-CV
24
Stopping the Engine
22
Welder Operation
22
Auxiliary Power
24
Simultaneous Welding and Power Loads
24
Field Installed Options / Acces- Sories
26
Wire Feeder Options
26
Tig Options
26
Plasma Cutting
26
- Maintenance Section
33
Engine Service Items
34
Engine Oil Change
35
Oil Filter Change
35
Air Cleaner
35
Maintenance
34
Routine Maintenance
34
Safety Precautions
34
Cooling System
37
Hot Coolant
37
Tightening the Fan Belt
37
Fuel
37
Bleeding the Fuel System
37
Fuel Filter
38
Battery Maintenance
38
Engine Adjustment
38
Servicing Optional Spark Arrestor
38
GFCI Receptacle Testing and Resetting Procedure
39
Welder / Generator Maintenance
39
Storage
39
Cleaning
39
Major Component Location
40
Theory of Operation
42
General Description
42
Weld Control Board
44
Pulse Width Modulation
46
Chopper Technology Fundamentals
47
- Troubleshooting & Repair
49
How to Use Troubleshooting Guide
50
PC Board Troubleshooting Procedures
51
Output Problems
52
Function Problems
55
Engine Problems
57
Welding Problems
60
Adjustment Test
68
Case Cover Removal and Replacement Procedure
69
Chopper Module Capacitor Discharge Procedure
73
Electric Shock
74
Fuel Shutdown Solenoid Test
75
Engine Throttle Adjustment Test
77
Throttle Adjustment Procedure
80
Idler Solenoid Test
81
Engine Alternator Test
83
Brush and Slip Ring Service Procedure
85
Rotor Resistance and Ground Test (Static)
87
Rotor Resistance and Ground Test (Dynamic
89
Rotor Voltage Test
91
Flashing Voltage Test
95
Stator Voltage Tests
99
Stator Short Circuit & Ground Test
103
Output Rectifier Bridge Test
105
Chopper Module Function Test
109
Chopper Module Resistance Test
113
Weld Control Board PWM Gate Signal Test
117
Weld Control Feedback Test
119
Control Potentiometer and Mode Switch Resistance Test
123
Remote Receptacle Resistance Test
127
Normal Open Circuit Voltage Waveform (115Vac Supply)
130
Scope Settings
130
Normal Open Circuit Voltage Waveform (Wire CV Tap)
133
Output Rectifier Bridge and Choke Removal and Replacement
135
Chopper Module Removal and Replacement
139
Filter Capacitor
145
Retest after Repair
152
Auxiliary Power Output
152
Electrical Diagrams
154
Wiring Diagram - Complete Machine (G5481
154
Schematic - Complete Machine (G5597 Page 1
155
Schematic - Idler PC Board (G4828-2
162
Schematic - Chopper PC Board (L12717-1C0
163
Schematic - OCV Indicator PC Board (G4406-2D0
164
Schematic - by Pass / Stabilizer PC Board (S22530-3D0
165
PC Board Assembly - by Pass / Stabilizer PC Board (L10121-3
166
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Lincoln Electric VANTAGE 400 Specification Sheet (168 pages)
Lincolnelectric Wire Feeder Specification Sheet
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 18 MB
Table of Contents
Table of Contents
1
Stick Welders
3
Stick Welders
4
Stick Welders
8
Precision TIG
10
TIG Welders
10
TIG Welders
16
MIG: Wire Feeder/Welders
18
Power Mig
19
MIG: Industrial Welders
24
Multi-Process Welders
28
Power Wave
35
Advanced Process Welders
35
Multi-Operator
41
Engine Drives: Commercial/Small Contractors
44
Engine Drives: Commercial/Small Contractors
51
Engine Drives: Industrial/Construction
53
Severe Duty
55
Power Feed
62
Semiautomatic Wire Feeders
62
Semiautomatic Wire Feeders
74
Automatic Wire Feeders
76
Automatic Wire Feeders
79
Plasma Cutting Systems
80
Plasma Cutting Systems
82
Environmental Systems
83
Environmental Systems
88
Automated Solutions
89
Power Wave
91
Power Feed
94
Package Options
97
Stainless Steel
104
Consumables
107
Accessory Kits
148
Remote Controls
148
Engine Drive
151
Miscellaneous Kits
152
Power Sources
154
Power Source Options
155
Wire Feeder
157
Weld Cables
159
Drive Roll and Guide Tube Kits
161
Drive Roll and Wire Guide Kits
161
Welding Guns
163
Lincoln Electric VANTAGE 400 Service Manual (140 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 10 MB
Table of Contents
- Troubleshooting & Repair
19
Table of Contents
19
How To Use Troubleshooting Guide
20
Pc Board Troubleshooting Procedures
21
Case Cover Removal And Replacement Procedure
39
Chopper Module Capacitor Discharge Procedure
43
Fuel Shutdown Solenoid Test
45
Engine Throttle Adjustment Test
47
Idler Solenoid Test
51
Engine Alternator Test
53
Brush And Slip Ring Service Procedure
55
Rotor Resistance And Ground Test (Dynamic
59
Rotor Voltage Test
61
Flashing Voltage Test
65
Stator Voltage Tests
69
Stator Short Circuit & Ground Test
73
Output Rectifier Bridge Test
75
Chopper Module Function Test
79
Chopper Module Resistance Test
83
Weld Control Board Pwm Gate Signal Test
87
Weld Control Feedback Test
89
Control Potentiometer And Mode Switch Resistance Test
93
Remote Receptacle Resistance Test
97
Output Rectifier Bridge And Choke Removal And Replacement
105
Chopper Module Removal And Replacement
109
Stator/Rotor Removal And Replacement
113
Retest After Repair
122
- Diagram Section
123
Electrical Diagrams
125
Schematic - Complete Machine (G5597 Page 1
125
Schematic - Complete Machine (G5597 Page 2
126
Schematic - Idler PC Board (G4828-2
132
Schematic - Chopper PC Board (L12717-1C0
133
Schematic - OCV Indicator PC Board (G4406-2D0
134
Schematic - By Pass / Stabilizer Pc Board (S22530-3D0)
135
PC Board Assembly - by Pass / Stabilizer PC Board (L10121-3
136
Wiring Diagram Complete Machine - G7138 Codes 11785, 11920
138
Schematic Complete Machine - G6379 Codes 11785, 11920
139
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Lincoln Electric VANTAGE 400 Operator's Manual (80 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 7 MB
Table of Contents
Table of Contents
6
Electric Shock Can Kill
4
Installation
9
Technical Specifications
9
Angle of Operation
10
Installation
10
Lifting
10
Location and Ventilation
10
Safety Precautions
10
Stacking
10
VRD (Voltage Reduction Device
10
High Altitude Operation
11
High Temperature Operation
11
Pre-Operation Engine Service
11
Towing
11
Vehicle Mounting
11
Battery Connections
12
Electrical Connections
12
Fuel
12
Muffler Outlet Pipe
12
Oil
12
Remote Control
12
Spark Arrester
12
Cable Installation
13
Machine Grounding
13
Welding Output Cables
13
Welding Terminals
13
Standby Power Connections
14
Connection of Lincoln Electric Wire Feeders
16
For Auxiliary Power
18
General Description
18
Safety Precautions
18
Engine Operation
18
Add Fuel
18
Break in Period
18
Engine Controls
21
Fuel Consumption
21
Constant Current (Stick) Welding
22
Downhill Pipe (Stick) Welding
22
Tig Welding
23
Wire Welding-CV
23
Arc Gouging
24
Auxiliary Power
24
Simultaneous Welding and Power Loads
24
Accessories
25
Field Installed Options / Accessories
25
Maintenance
26
Safety Precautions
26
Routine Maintenance
26
Air Cleaner
27
Engine Oil Change
27
Engine Service Items
27
Bleeding the Fuel System
29
Cooling System
29
Fan Belt
29
Fuel
29
Battery Maintenance
30
Cleaning
30
Engine Adjustment
30
Fuel Filter
30
Servicing Optional Spark Arrestor
30
Storage
30
Welder / Generator Maintenance
30
Brush Removal and Replacement
31
GFCI Testing and Resetting Procedure
31
Troubleshooting
32
How to Use Troubleshooting Guide
32
Troubleshooting
33
Table of Contents
51
Index of Sub Assemblies - 12319
53
Vantage 400 (Perkins) - 12319
53
Case Front & Control Panel Assembly
55
Output Panel Assembly
59
Power Module Panel Assembly
62
Generator & Rotor Assembly
64
Base, Fuel Tank & Battery Assembly
66
Engine Assembly
70
Case Back & Radiator Asbly
73
Enclosure Components
75
Lincoln Electric VANTAGE 400 Operator's Manual (51 pages)
Lincoln Electric Welding System User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
________________________________________________________________________
6
Table of Contents
7
________________________________________________________________________
7
Installation
9
Technical Specifications
9
Angle of Operation
10
Installation
10
Lifting
10
Location and Ventilation
10
Safety Precautions
10
Stacking
10
VRD (Voltage Reduction Device
10
High Altitude Operation
11
High Temperature Operation
11
Towing
11
Vehicle Mounting
11
Pre-Operation Engine Service
11
Oil
12
Fuel
12
Battery Connections
12
Muffler Outlet Pipe
12
Spark Arrester
12
Remote Control
12
Electrical Connections
13
Machine Grounding
13
Welding Terminals
13
Welding Output Cables
13
Cable Installation
13
Auxiliary Power Receptacles
14
Standby Power Connections
14
Premises Wiring
15
Connection of Lincoln Electric Wire Feeders
16
Operation
18
Safety Precautions
18
General Description
18
For Auxiliary Power
18
Engine Operation
18
Add Fuel
18
Break in Period
18
Welding Controls
19
Output Control
19
Pin Connector
20
Engine Controls
21
Fuel Consumption
21
Stopping the Engine
22
Welder Operation
22
Constant Current (Stick) Welding
22
Downhill Pipe (Stick) Welding
22
Tig Welding
23
Wire Welding-CV
24
Arc Gouging
24
Auxiliary Power
24
Simultaneous Welding and Power Loads
24
Field Installed Options / Accessories
25
Accessories
25
Wire Feeder Options
25
Tig Options
25
Plasma Cutting
25
Maintenance
26
Safety Precautions
26
Routine Maintenance
26
Engine Service Items
27
Engine Oil Change
27
Oil Filter Change
27
Air Cleaner
27
Cooling System
29
Bleeding the Fuel System
29
Fan Belt
29
Fuel
29
Hot Coolant
29
Battery Maintenance
30
Engine Adjustment
30
Fuel Filter
30
Servicing Optional Spark Arrestor
30
Storage
31
Welder / Generator Maintenance
31
Cleaning
31
Brush Removal and Replacement
31
GFCI Receptacle Testing and Resetting Procedure
31
Troubleshooting
32
How to Use Troubleshooting Guide
32
Troubleshooting
33
Wiring Diagram
47
Dimension Print
48
Lincoln Electric VANTAGE 400 Operator's Manual (49 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
California Proposition 65 Warnings
2
________________________________________________________________________
8
Table of Contents
9
Installation
11
Technical Specifications
11
Safety Precautions
13
VRD (Voltage Reduction Device
13
Location and Ventilation
13
Stacking
13
Angle of Operation
13
Lifting
13
High Altitude Operation
14
High Temperature Operation
14
Towing
14
Vehicle Mounting
14
Pre-Operation Engine Service
14
Oil
15
Fuel
15
Battery Connections
15
Muffler Outlet Pipe
15
Spark Arrester
15
Remote Control
15
Electrical Connections
16
Machine Grounding
16
Welding Terminals
16
Welding Output Cables
16
Cable Installation
16
Standby Power Connections
17
Connection of Lincoln Electric Wire Feeders
17
Operation
19
Safety Precautions
19
General Description
19
For Auxiliary Power
19
Engine Operation
19
Add Fuel
19
Break in Period
19
Welding Controls
20
Engine Controls
22
Fuel Consumption
22
Constant Current (Stick) Welding
23
Downhill Pipe (Stick) Welding
23
Tig Welding
24
Wire Welding-CV
25
Arc Gouging
25
Auxiliary Power
25
Accessories
26
Field Installed Options / Accessories
26
Maintenance
27
Safety Precautions
27
Routine Maintenance
27
Engine Service Items
27
Engine Oil Change
28
Air Cleaner
28
Cooling System
30
Fan Belt
30
Fuel
30
Bleeding the Fuel System
30
Fuel Filter
31
Engine Adjustment
31
Battery Maintenance
31
Servicing Optional Spark Arrestor
31
Welder / Generator Maintenance
32
Cleaning
32
Brush Removal and Replacement
32
Troubleshooting
33
How to Use Troubleshooting Guide
33
Troubleshooting
34
Lincoln Electric VANTAGE 400 Operator's Manual (49 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 6 MB
Table of Contents
Table of Contents
6
General Description
8
Installation
9
Technical Specifications
9
Safety Precautions
10
VRD (Voltage Reduction Device
10
Location and Ventilation
10
Stacking
10
Angle of Operation
10
Lifting
10
High Altitude Operation
11
High Temperature Operation
11
Towing
11
Vehicle Mounting
11
Pre-Operation Engine Service
11
Oil
12
Fuel
12
Battery Connections
12
Muffler Outlet Pipe
12
Spark Arrester
12
Remote Control
12
Electrical Connections
13
Machine Grounding
13
Welding Terminals
13
Welding Output Cables
13
Cable Installation
13
Standby Power Connections
14
Premises Wiring
15
Connection of Lincoln Electric Wire Feeders
16
Safety Precautions
17
For Auxiliary Power
17
Engine Operation
17
Add Fuel
17
Break in Period
17
Engine Controls
20
Fuel Consumption
20
Constant Current (Stick) Welding
21
Downhill Pipe (Stick) Welding
21
Tig Welding
22
Wire Welding-CV
23
Arc Gouging
23
Auxiliary Power
23
Simultaneous Welding and Power Loads
23
Accessories
24
Maintenance
25
Safety Precautions
25
Routine Maintenance
25
Engine Oil Change
26
Air Cleaner
26
Cooling System
28
Fan Belt
28
Fuel
28
Bleeding the Fuel System
28
Fuel Filter
29
Engine Adjustment
29
Battery Maintenance
29
Servicing Optional Spark Arrestor
29
Welder / Generator Maintenance
30
Storage
30
Cleaning
30
Brush Removal and Replacement
30
GFCI Testing and Resetting Procedure
30
Troubleshooting
31
How to Use Troubleshooting Guide
31
Lincoln Electric VANTAGE 400 Brochure (8 pages)
Engine Driven Welder/Generators
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
Quality and Reliability
4
Machine Specifications
4
Engine Specifications
4
System Selection
5
Recommended Options
6
General Options
6
Stick Options
6
Tig Options
6
Wire Feeder Options
7
Plasma Cutting
7
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