Lincoln Electric POWER FEED 25M Operator's Manual
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Lincoln Electric POWER FEED 25M Operator's Manual

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IM892-C
POWER FEED
25M
March, 2010
For use with machines having Code Number : 11313, 11456, 11557, 11714, 11715
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
IP23
IEC 60974-5
OPERATOR'S MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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  • Page 1 ™ All manuals and user guides at all-guides.com IM892-C POWER FEED March, 2010 For use with machines having Code Number : 11313, 11456, 11557, 11714, 11715 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind.
  • Page 2 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
  • Page 3 All manuals and user guides at all-guides.com SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
  • Page 4 All manuals and user guides at all-guides.com SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
  • Page 5 All manuals and user guides at all-guides.com SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l’on pique le laitier. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté...
  • Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.

  • Page 7: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation........................Section A Technical Specifications.......................A-1 Safety Precautions .......................A-2 Location..........................A-2 High Frequency Protection....................A-2 Arclink Control Cable......................A-3 Cable Connections .......................A-3 Weld cable Sizes........................A-4 Coaxial Weld Cable......................A-4 Electrode Polarity .........................A-5 Shielding Gas Connection....................A-5 Changing The Drive Motor Gears ..................A-6 Wire Drive Configuration ......................A-7 Procedure to Install Drive Rolls and Wire Guides ..............A-7...

  • Page 8: Installation

    All manuals and user guides at all-guides.com INSTALLATION TECHNICAL SPECIFICATIONS – POWER FEED™ 25M K2536-1, -2, -3 INPUT VOLTAGE and CURRENT INPUT VOLTAGE ± 10% INPUT AMPERES 40 VDC RATED OUTPUT @ 104°F (40°C) DUTY CYCLE INPUT AMPERES 60% rating 100% rating GEARING - WIRE FEED SPEED RANGE-WIRE SIZE GMAW...

  • Page 9: Safety Precautions

    All manuals and user guides at all-guides.com INSTALLATION SAFETY PRECAUTIONS HIGH FREQUENCY PROTECTION CAUTION WARNING Locate the POWER FEED™ 25M away from radio ELECTRIC SHOCK CAN KILL. controlled machinery. The normal operation of the • Turn the input power OFF at the POWER FEED™...

  • Page 10: Arclink Control Cable

    All manuals and user guides at all-guides.com INSTALLATION ARCLINK CONTROL CABLES Use of non-standard cables may lead to system shut- downs, poor arc starting and wire feeding problems. (See Figure A.3) ArcLink Control Cables are available in two forms: The control cables connect the power source to the •...

  • Page 11: Weld Cable Sizes

    All manuals and user guides at all-guides.com INSTALLATION To install: WELD CABLE SIZE 1. Turn the input power off at the welding power source. 2. Connect one end of the center lead to the power source Table A.1 located below are copper cable sizes recommended for electrode connection, and the other end to the wire feed- different currents and duty cycles.

  • Page 12: Electrode Polarity

    All manuals and user guides at all-guides.com INSTALLATION SHIELDING GAS CONNECTION ELECTRODE POLARITY WARNING The wire feeder is factory set for Electrode Positive welding. Most GMAW welding procedures use CYLINDER may explode if Electrode Positive welding. Most GTAW and some damaged.
  • Page 13 All manuals and user guides at all-guides.com INSTALLATION 8. Remove the busbar by unscrewing the bolt using a 3/4" CHANGING THE DRIVE MOTOR GEAR RATIO open end wrench. WARNING 9. With a 1/4" hex key wrench, loosen the socket head cap screw securing the gun bushing.

  • Page 14: Wire Drive Configuration

    All manuals and user guides at all-guides.com INSTALLATION WIRE DRIVE CONFIGURATION 8. Connect the shielding gas hose to the new gun (See Figure A-6) bushing, if required. Changing the Gun Receiver Bushing 9. Rotate the gun bushing until the thumb screw hole aligns with the thumb screw hole in the feed plate.

  • Page 15: Remote Sense Lead Specification

    All manuals and user guides at all-guides.com INSTALLATION REMOTE SENSE LEAD SPECIFICATIONS LOADING SPOOLS OF WIRE WARNING Welding with Multiple Arcs: ( See Figure A.7) • Keep hands, hair, clothing and tools Special care must be taken when more than one arc away from rotating equipment.

  • Page 16: Typical System Configurations

    All manuals and user guides at all-guides.com INSTALLATION TYPICAL SYSTEM CONFIGURATIONS • Brass-to-brass connections between the electrode Standard Features connection and the gun minimize voltage drop varia- tions, resulting in consistent arc performance all Arc Performance day, every day. • Push-Pull ready for welding aluminum with Pulse and Pulse-on-Pulse™...

  • Page 17: Operation

    All manuals and user guides at all-guides.com OPERATION SAFETY PRECAUTIONS GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE. INPUT POWER WARNING • ELECTRIC SHOCK CAN KILL. Unless using COLD FEED fea- ture, when feeding with gun trig- ger, the electrode and drive mechanism are always electri-...

  • Page 18: Definition Of Welding Terms

    All manuals and user guides at all-guides.com OPERATION GENERAL DESCRIPTION DEFINITION OF WELDING TERMS General Physical Description NON-SYNERGIC WELDING MODES The POWER FEED™ 25M is a premium portable wire feeder for use with the Power Wave products. The • A Non-synergic welding mode requires all welding wire feeder features a 2 roll MAXtrac™...
  • Page 19 All manuals and user guides at all-guides.com OPERATION RECOMMENDED PROCESSES • GMAW (CV, Synergic CV, Pulse, STT™, Power, Pulse on Pulse™, Push-Pull) • FCAW • SMAW • GTAW (Lift Start only) • Solid wires .025" to 1/16" • Cored wires .035" to 5/64" •...
  • Page 20 All manuals and user guides at all-guides.com OPERATION CASE FRONT CONTROLS (CODE 11313) 15. Cover Covers location for optional water cooling line. (SEE FIGURE B.1) 16. Set-Up 1. Left DISPLAY window Lights when feeder is set-up. Shows WIRE FEED SPEED or AMPERAGE. 17.

  • Page 21: Case Front Controls

    All manuals and user guides at all-guides.com OPERATION CASE FRONT CONTROLS (CODE 11456 and 18. Right Button Changes the MSP4 display to show Start Options higher) (See Figure B.1a) or End Options. 1. Left DISPLAY window 19. Set Knob Shows WIRE FEED SPEED or AMPERAGE. Changes the value on the MSP4 display.
  • Page 22 All manuals and user guides at all-guides.com OPERATION 11. ON-OFF SWITCH The On-Off Switch turns the wire feeder power on and off. It does not control the power to the welding power source. WARNING ELECTRIC SHOCK can kill. • Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.

  • Page 23: Making A Weld With Waveform Technology Power Sources

    The serviceability of a product or structure utilizing the welding programs is and must be the sole responsibility of the builder/user. Many variables beyond the control of The Lincoln Electric Company affect the results obtained in applying these pro- grams. These variables include, but are not limited...
  • Page 24 All manuals and user guides at all-guides.com OPERATION SMAW (Stick) Welding Display FIGURE B.3 AMPS VOLTS TRIM LESS MORE OUTPUT OUTPUT AMPS AMPS MSP4 OPERATION START OPTIONS FUNCTION START TIME: If no remote control is installed, 0 to 10 seconds this control sets the time for the weld output to ramp up or down from a preset Start cur-...
  • Page 25 All manuals and user guides at all-guides.com OPERATION Three non-synergic welding modes are available. NON-SYNERGIC GMAW AND FCAW Description Mode Used for: WELDING GMAW, Standard CV Best for traditional (See Figure B.4) MIG welding. Non-synergic GMAW and FCAW welding mimics the GMAW, Power Specialized GMAW welding controls of traditional welding power sources.
  • Page 26 All manuals and user guides at all-guides.com B-10 B-10 OPERATION Non-Synergic GMAW and FCAW Welding Display Mode 40: Modes 5 and 6: 25.3 AMPS VOLTS TRIM AMPS VOLTS TRIM Less More Shorter Longer Less More Less More Volts Volts START OPTIONS MSP4 OPERATION EFFECT / RANGE DESCRIPTION...
  • Page 27 All manuals and user guides at all-guides.com B-11 B-11 OPERATION GMAW (MIG) SYNERGIC WELDING Synergic welding allows for easy procedure setting. The WFS and Voltage change together to maintain an optimal arc length. During synergic welding , when the WFS (left) knob is rotated, the voltage is adjusted accordingly to maintain a similar arc length.
  • Page 28 All manuals and user guides at all-guides.com B-12 B-12 OPERATION GMAW (MIG) Synergic Welding Display SYNERGIC CV VOLTAGE DISPLAY When the voltage knob is rotated, the display will Synergic CV programs feature an ideal voltage best show an upper or lower bar indicating if the voltage is suited for most procedures.
  • Page 29 All manuals and user guides at all-guides.com B-13 B-13 OPERATION STEEL AND STAINLESS SYNERGIC GMAW-P (PULSED MIG) WELDING Synergic GMAW-P (Pulsed MIG) welding is ideal for low spatter, out of position and reduced heat input applica- tions. During pulse welding, the welding current continuously switches from a low level to a high level and then back again.
  • Page 30 All manuals and user guides at all-guides.com B-14 B-14 OPERATION STEEL AND STAINLESS SYNERGIC GMAW-P (PULSED MIG) WELDING FIGURE B.8 ® K2368-1 Power Wave 355M ® K2202-1 Power Wave 455M ® K2203-1 Power Wave 455M/STT K2230-1 POWER FEED™ 10M, Bench Model K2234-1 POWER FEED™...
  • Page 31 All manuals and user guides at all-guides.com B-15 B-15 OPERATION STEEL AND STAINLESS SYNERGIC GMAW-P (PULSED MIG) WELDING 1.06 AMPS VOLTS TRIM Less More Shorter Longer Deposition Deposition MSP4 OPERATION WELD MODE START OPTIONS WIRE SIZE ELECTRODE AND PREFLOW TIME DESCRIPTION 0.030 0.035 0.045 0.052 Steel(Crisp)
  • Page 32 All manuals and user guides at all-guides.com B-16 B-16 OPERATION ALUMINUM SYNERGIC GMAW-P (PULSED FIGURE B.11 MIG)AND GMAW-PP (PULSE ON PULSE) WELDING The POWER FEED™ 25M and Power Wave welding power source combine to readily produce top quality aluminum welds with excellent appearance, little spat- ter and good bead shape.
  • Page 33 All manuals and user guides at all-guides.com B-17 B-17 OPERATION ALUMINUM GMAW-P AND GMAW-PP ALUMINUM PULSE WELDING Synergic GMAW-P (Pulsed MIG) welding is ideal for low spatter, out of position and reduced heat input applica- tions. During pulse welding, the welding current continuously switches from a low level to a high level and then back again.
  • Page 34 All manuals and user guides at all-guides.com B-18 B-18 OPERATION ALUMINUM GMAW-P AND GMAW-PP WELDING FIGURE B.14 ® K2368-1 Power Wave 355M ® K2202-1 Power Wave 455M ® K2203-1 Power Wave 455M/STT K2230-1 POWER FEED™ 10M, Bench Model Requires K1634-1 Spool cover K2234-1 POWER FEED™...
  • Page 35 All manuals and user guides at all-guides.com B-19 B-19 OPERATION Aluminum Pulse and Pulse-On-Pulse (Synergic) Weld Display 1.06 AMPS VOLTS TRIM Less More Shorter Longer Deposition Deposition MSP4 OPERATION WELD MODES START OPTIONS WIRE SIZE PREFLOW TIME DESCRIPTION ELECTRODE AND GAS 0.035 3/64 1/16 ALUMINUM 4043 0 - 25.0 seconds...
  • Page 36 FIGURE B.15 Surface Tension Transfer, or STT™ welding, is a break-through process offered exclusively by the Lincoln Electric Company. STT™ is a low heat, low spatter process created with Waveform Control Technology™. STT™ is the process of choice for open root welding, welding on thin materials or weld- ing on parts with poor fit-up.
  • Page 37 All manuals and user guides at all-guides.com B-21 B-21 OPERATION GMAW-STT™ ---- Waveform Control Technology™ maximizes the ability to modify the arc for the perfect weld. When AMPS VOLTS TRIM STT™ welding, the parameters to control are: • Wire Feed Speed - sets the deposition rate. •...
  • Page 38 All manuals and user guides at all-guides.com B-22 B-22 OPERATION PEAK CURRENT (Figure B.16) Peak current controls the arc length, which also affects the shape of the root. When using 100% CO the peak current will be higher than when welding with blended shielded gases.
  • Page 39 All manuals and user guides at all-guides.com B-23 B-23 OPERATION GTAW (TIG) WELDING The POWER FEED™ / Power Wave system is excel- lent for Touch Start TIG welding. The system supports TIG torches with or without gas control valves. TIG torches with gas control valves connect directly to the gas flow regulator.
  • Page 40 All manuals and user guides at all-guides.com B-24 B-24 OPERATION GTAW (TIG)WELDING (Figure B.17a) Maximum Amperage FIGURE B.17a AMPS VOLTS TRIM Output Output WELD MODE MODE TOUCH START START OPTIONS START PROCEDURE No Arc Contro are active for Touch Start TIG WAVEFORM CONTROL TECHNOLOGY IR PORT SETUP...
  • Page 41 All manuals and user guides at all-guides.com B-25 B-25 OPERATION SETUP MENU FEATURES The Setup Menu gives access to the Setup Configuration. Stored in the setup configuration are user parameters that generally only need to be set at installation. The parameters are grouped as shown in the following table. PARAMETER DEFINITION P.1 through P.99...
  • Page 42 All manuals and user guides at all-guides.com B-26 B-26 OPERATION USER DEFINED PARAMETERS Parameter Definition Exit Setup Menu This setup menu parameter can be used to exit the setup menu. When P.0 is displayed, press the left Mode Select button to exit the setup menu. Wire Feed Speed Units P.1 selects which units wire feed speed will be displayed in.
  • Page 43 All manuals and user guides at all-guides.com B-27 B-27 OPERATION USER DEFINED PARAMETERS Parameter Definition Procedure Change Method Selects how remote procedure selection (A/B) will be made. The selected procedure can be changed locally at the user interface by pressing the 'A-Gun-B' button. The following methods can be used to remotely change the selected procedure: •...
  • Page 44 All manuals and user guides at all-guides.com B-28 B-28 OPERATION USER DEFINED PARAMETERS Parameter Definition Gun Offset Adjustment Range: -30 to 30 (default = 0) Adjusts the wire feed speed calibration of the pull motor of a push-pull gun. This should only be performed when other possible corrections do not solve any push-pull feeding problems.
  • Page 45 All manuals and user guides at all-guides.com B-29 B-29 OPERATION USER DEFINED PARAMETERS Parameter Definition P.16 Push-Pull Gun Knob Behavior Determines how the potentiometer on the Push/Pull torch will behave. • Gun Pot Enabled = The welding wire feed speed is always controlled by the potentiometer on the push-pull gun (default).
  • Page 46 All manuals and user guides at all-guides.com B-30 B-30 OPERATION USER DEFINED PARAMETERS Parameter Definition P.103 View Software Version Information Used for viewing the firmware versions for each board in the system. Press the right MSP Button to enter the option. Rotate Set knob to select the desired board to read. Press the right button again to read the firmware version.
  • Page 47 All manuals and user guides at all-guides.com B-31 B-31 OPERATION USER DEFINED PARAMETERS Parameter Definition P.503 Memory Button Disable Disables the specified memory button(s). When a memory is disabled, welding procedures can- not be restored from or saved to that memory. If an attempt is made to save or restore a dis- abled memory, a message will be displayed on the Mode Select Panel indicating the memory number is disabled.
  • Page 48 All manuals and user guides at all-guides.com B-32 B-32 OPERATION USER DEFINED PARAMETERS Parameter Definition P.507 UI Clear All Memories Allows the operator to quickly set all memories to the default weld mode and welding parame- ters. Presently, this option does not exist in any setup menu. P.509 UI Master Lockout Locks all user interface controls, preventing the operator from making any changes.

  • Page 49: Procedure/Memory Panel Operation

    All manuals and user guides at all-guides.com B-33 B-33 OPERATION PROCEDURE/MEMORY PANEL OPERA- USER MEMORIES TION Recall a memory with memory buttons (For Code 11313): The Dual Procedure/Memory Panel performs three To recall a user a memory, press one of the six user functions: memory buttons.
  • Page 50 All manuals and user guides at all-guides.com B-34 B-34 OPERATION LIMITS Set Limits: Press 5 Limits allow the welder to adjust the welding proce- seconds dure only within a defined range. MEMORY Each user memory may have a different set of limits. PROCEDURE For example, memory 1 can be set to limit the WFS to GUN B...
  • Page 51 All manuals and user guides at all-guides.com B-35 B-35 OPERATION If the passcode does not equal zero (0000), enter the The memory value must always be less than or equal to the high limit, and greater than or equal to the low passcode now.

  • Page 52: Dual Procedure/Memory Operation

    All manuals and user guides at all-guides.com B-36 B-36 OPERATION DUAL PROCEDURE/MEMORY OPERATION USER MEMORIES (For Code 11456 and Higher) Recall a memory with memory buttons The Dual Procedure/Memory buttons performs three To recall a user a memory, press one of the six user functions: memory buttons.
  • Page 53 All manuals and user guides at all-guides.com B-37 B-37 OPERATION LIMITS Set Limits: Press 5 Limits allow the welder to adjust the welding proce- seconds dure only within a defined range. GUN B Each user memory may have a different set of limits. For example, memory 1 can be set to limit the WFS to 200 through 300 in/min, and memory 2 can be set to limit the WFS to 275 through 310 in/min, while memo-...
  • Page 54 All manuals and user guides at all-guides.com B-38 B-38 OPERATION If the passcode does not equal zero (0000), enter the The memory value must always be less than or equal passcode now. If the passcode has been forgotten, a to the high limit, and greater than or equal to the low p.c.
  • Page 55 All manuals and user guides at all-guides.com B-39 B-39 OPERATION INTERNAL CONTROLS (FOR CODE 11312) ITEM DESCRIPTION 2 Step / 4 Step Trigger Switch Cold Feed / Purge Switch Wire Drive Pressure Arm Internal Light Switch Internal Heater Switch Spindle Brake Gun Bushing Thumb Screw for securing the welding Gun Socket Head Cap Screw for securing the Gun Bushing...
  • Page 56 All manuals and user guides at all-guides.com B-40 B-40 OPERATION INTERNAL CONTROLS (FOR CODE 11456 and higher) ITEM DESCRIPTION Cold Feed / Purge Switch Wire Drive Pressure Arm Internal Light Switch Internal Heater Switch Spindle Brake Gun Bushing Thumb Screw for securing the welding Gun Socket Head Cap Screw for securing the Gun Bushing POWER FEED™...

  • Page 57: Cold Feed / Gas Purge Switch, Light Switch, Heater Switch, Pressure Arm Adjustment

    All manuals and user guides at all-guides.com B-41 B-41 OPERATION COLD FEED/GAS PURGE SWITCH PRESSURE ARM ADJUSTMENT ELECTRIC SHOCK can kill. COLD FEED Cold Feed and Gas Purge are com- • Turn the input power OFF at the weld- bined into a single spring centered tog- ing power source before installation or gle switch.
  • Page 58 All manuals and user guides at all-guides.com B-42 B-42 OPERATION 2 STEP - 4 STEP - TRIGGER OPERATION 2- STEP 4- STEP- TRIGGER OPERATION (For Code 11313) Code 11456 and higher: 4 STEP The 2 Step - 4 Step switch changes The 2-Step - 4-Step switch changes the function of the function of the gun trigger.
  • Page 59 All manuals and user guides at all-guides.com B-43 B-43 OPERATION EXAMPLE 1 - 2 STEP TRIGGER: Simple operation The simplest trigger operation occurs with a 2 Step trigger and the Start, Crater and Burnback functions all set to OFF. (See Figure B.19) For this sequence, PREFLOW: Shielding gas begins to flow immediately when the...
  • Page 60 All manuals and user guides at all-guides.com B-44 B-44 OPERATION EXAMPLE 2 - 2 STEP TRIGGER: Improved Arc Start UPSLOPE: and Arc End. Tailoring the arc start and arc end is a Once the wire touches the work and an arc is estab- common method for reducing spatter and improving lished, both the machine output and the wire feed weld quality.
  • Page 61 All manuals and user guides at all-guides.com B-45 B-45 OPERATION EXAMPLE 3 - 2 STEP TRIGGER: Customized Arc WELD: Start, Crater and Arc End. Sometimes it is advanta- After upslope, the power source output and the wire geous to set specific arc start, crater and arc ending feed speed continue at the weld settings.
  • Page 62 All manuals and user guides at all-guides.com B-46 B-46 OPERATION EXAMPLE 4 – 4 STEP TRIGGER: Trigger Interlock The 4 step trigger can be configured as a trigger inter- lock. Trigger interlock adds to the welder’s comfort when making long welds by allowing the trigger to be released after an initial trigger pull.
  • Page 63 All manuals and user guides at all-guides.com B-47 B-47 OPERATION UPSLOPE: EXAMPLE 5 - 4 STEP TRIGGER: Manual control of During upslope, the power source output and the wire Start and Crater times with Burnback ON. The 4 step feed speed ramp to the weld settings throughout the trigger sequence gives the most flexibility when the start time.

  • Page 64: Rear Controls

    All manuals and user guides at all-guides.com B-48 B-48 OPERATION REAR CONTROLS: ITEM DESCRIPTION Flow Meter Shielding Gas Inlet 5-Pin Arclink Cable Connector Electrode Cable Cover for Optional Water Line Connector POWER FEED™ 25M...

  • Page 65: Flow Meter

    All manuals and user guides at all-guides.com B-49 B-49 OPERATION FLOW METER OPERATION ON LINCNET POWER SOURCES The flowmeter shows the flow rate of shielding gas and has a valve to adjust the flow. The flow meter is The POWER FEED™ 25M is an ArcLink wire feeder scaled for CO , Ar, and CO /Ar blends.

  • Page 66: Accessories

    All manuals and user guides at all-guides.com ACCESSORIES FACTORY INSTALLED EQUIPMENT • K1500-2 Gun Receiver Bushing. DRIVE ROLL KITS USED • Drive Roll Kits (Includes drive rolls and inner wire guide necessary to feed the identified wire size and type). WIRE TYPE ELECTRODE SIZE KP KIT...
  • Page 67 All manuals and user guides at all-guides.com ACCESSORIES Includes: 1 "T" adapter for K2429-1 ArcLink "T" Cable Adapter connecting two wire feeders to one power source. Includes: 1 remote output con- Remote Output Control trol pendant with a 25’ cable. K857 Used most often with SMAW welding.
  • Page 68 All manuals and user guides at all-guides.com ACCESSORIES Includes: 5 pin to 5 pin wire feeder to power source control K1543-xx Digital Control Cable cable. Cables may be con- nected end-to-end to make a longer cable. Includes: 5 pin to 5 pin wire feeder power source to control cable.
  • Page 69 All manuals and user guides at all-guides.com ACCESSORIES Includes: Gun receiver bushing K1500-5 Gun Receiver Bushing (compatible with hose nipple, 4 guide tubes, with Oxo® guns.) set screw and hex key wrench. K489-7 Gun Receiver Bushing (for Lincoln Includes: Gun receiver bushing Fast-Mate guns.) with trigger connector.
  • Page 70 All manuals and user guides at all-guides.com ACCESSORIES 4. Use a 5/16" nut driver to remove the screws holding INSTALLATION OF THE K590-6 WATER the water cooling cover on the case front of the COOLING KIT inner module and on the rear of the case. WARNING ELECTRIC SHOCK can kill.

  • Page 71: Water Cooled Guns

    All manuals and user guides at all-guides.com ACCESSORIES WATER COOLED GUNS b. Remove the rear panel of the POWER FEED™ 25M. Route the water hoses from WARNING the rear of the case in between the inner module and the case. Assemble the rear ELECTRIC SHOCK can kill.

  • Page 72: Maintenance

    All manuals and user guides at all-guides.com MAINTENANCE SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Do not operate with covers removed. • Turn off power source before installing or servicing. • Do not touch electrically hot parts. • Turn the input power to the welding power source off at the fuse box before working in the terminal strip.

  • Page 73: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 74 All manuals and user guides at all-guides.com TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Linc-Net System Error Codes Possible Adjustments Fault Code Description 1. The wire feeder has not received 1.
  • Page 75 4. The electrode is rusty or dirty. 4. Use only clean electrode. Use quality electrode, like L-50 or L-56 from Lincoln Electric. 5. The contact tip is partially melted 5. Replace the contact tip. or has spatter.
  • Page 76 All manuals and user guides at all-guides.com TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Output Problems Wire feed speed consistently oper- 1. The wire feeder gear setting is not 1. Verify the POWER FEED™-15 ates at the wrong value.
  • Page 77 All manuals and user guides at all-guides.com DIAGRAMS Wiring Diagram for Code 11313 POWER FEED™ 25M...
  • Page 78 All manuals and user guides at all-guides.com DIAGRAMS POWER FEED™ 25M...
  • Page 79 All manuals and user guides at all-guides.com DIMENSION PRINT Dimensions for Code 11313 POWER FEED™ 25M...
  • Page 80 All manuals and user guides at all-guides.com DIMENSION PRINT Dimensions for Codes 11456, 11557 POWER FEED™ 25M...
  • Page 81 All manuals and user guides at all-guides.com Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE...
  • Page 82 All manuals and user guides at all-guides.com Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
  • Page 83 All manuals and user guides at all-guides.com • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

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