Lincoln Electric POWER WAVE SVM135-B Manuals

Manuals and User Guides for Lincoln Electric POWER WAVE SVM135-B. We have 1 Lincoln Electric POWER WAVE SVM135-B manual available for free PDF download: Service Manual

Lincoln Electric POWER WAVE SVM135-B Service Manual

Lincoln Electric POWER WAVE SVM135-B Service Manual (182 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 3 MB

Table of Contents

Master for All Sections

6
- Service Manual
  1
- Safety
  
  2
- Installation
  
  8
  - Technical Specifications - Power Feed 10 Wire Drive and Control Box
    8
  - Technical Specifications - Power Wave 455
    9
  - Safety Precautions
    10
  - Location and Mounting
    10
  - Stacking
    10
  - Environment
    10
  - Installation
    10
  - Lifting
    10
  - Feeder and Control Box Mounting
    10
  - Electrical Connections
    12
  - Grounding
    12
  - High Frequency Interference Protection
    12
  - Input Fuse and Supply Wire Considerations
    12
  - Input Voltage Reconnect Procedure
    12
  - Cable Connections
    13
  - Control Cable Connections
    13
  - Flexible Connection Possibilities
    13
  - Cable Connections
    14
  - Electrode and Work Leads - Electrode Positive Applications
    14
  - Wire Feeder Setup
    15
  - Electrode and Work Leads - Electrode Negative Applications
    15
  - Voltage Sensing at the Workpiece
    15
  - Wire Drive Gear Ratio (High or Low Speed
    15
  - Ratio Change Procedure
    16
  - DIP Switch Setup
    17
  - Dip Switch
    20
  - Gun and Cable Assemblies
    21
  - GMAW Shielding Gas
    21
  - Standard Panel Installation
    22
-Operation Section-

23
-Accessories Section-

33
- Accessories Section
  33
- Power Wave Options and Accessories
  33
- Wire Feeder Options and Accessories
  33
- Accessories
  
  34
  - General
    34
  - Power Wave Options and Accessories
    35
  - Wire Feeder Options and Accessories
    35
    
    Drive Roll and Guide Tube Kits
    35
    
    Factory Installed
    35
    
    Field Installed
    35
    
    Cable Receptacles
    36
    
    Input Cable Assemblies
    36
    
    Guns and Gun Adapters
    38
    
    Reel Adapters
    38
    
    Conduit Adapters
    39
    
    Chassis Options
    40
    
    Dual Procedure Switch Options
    40
    
    Gas and Water Kits
    40
    
    Description and Installation of Optional Control Box Panels
    41
    
    Controls Description
    47
    
    Maintenance Section
    49
    
    Periodic Maintenance
    49
    
    Routine Maintenance
    49
- Maintenance
  
  50
  - Safety Precautions
    50
  - Routine Maintenance
    50
  - Periodic Maintenance
    50
Theory of Operation

51
- Modular Inverter Based Welding System
  52
- System Diagram a
  52
- Theory of Operation
  52
- Theory of Operation Section
  52
- System Diagram B
  53
- Theory of Operation
  54
  - System Diagram C
    54
  - Power Source General Description
    55
  - Input Voltage and Precharge
    55
  - Switch Boards and Main Transformer
    56
  - Control Board
    57
  - Output Rectifier and Choke
    58
  - Thermal Protection
    59
  - Protective Circuits
    59
  - Over Current Protection
    59
  - Under/Over Voltage Protection
    59
  - Insulated Gate Bipolar Transistor (IGBT) Operation
    60
  - Pulse Width Modulation
    61
    
    Maximum Output
    61
    
    Minimum Output
    61
  - Control Box (User Interface
    62
  - Power Feed 10 Feed Head
    63
-Troubleshooting and Repair Section-

65
- Component Replacement Procedures
  65
- PC Board Troubleshooting Procedures
  65
- Test Procedures
  65
- Troubleshooting Guide
  65
- How to Use Troubleshooting Guide
  66
- Troubleshooting and Repair
  66
- Electric Shock
  67
- PC Board Troubleshooting Procedures
  67
- Troubleshooting and Repair
  68
- Troubleshooting Guide
  69
  - Power Wave
    69
    
    Troubleshooting
    73
    
    Possible Faults
    74
    
    Power Source Errors
    76
  - Power Feed
    77
  - EEPROM Error
    85
- Test Procedures
  87
  - Input Filter Capacitor Discharge Procedure
    87
  - Test Procedure
    88
  - Switch Board Test
    89
  - Output Rectifier Test
    93
  - Input Rectifier Test
    95
  - Troubleshooting and Repair
    97
  - Input Contactor Test
    99
  - Input Contactor
    100
  - Auxiliary Transformer No. 2 Test
    101
  - Auxiliary Transformer No. 1 Test
    103
  - Main Contactor
    104
  - Power Board Test
    107
- Troubleshooting and Repair
  109
  - Current Transducer Test
    111
    
    Current Transducer
    112
    
    Drive Motor Test
    115
    
    Tach Feedback Test
    117
    
    Voltage Sense PC Board Test
    119
    
    Dual Encoder PC Board Test
    121
    
    Control Cable Continuity Test
    123
  - Component Replacement Procedures
    125
    
    Gas Solenoid Removal and Replacement
    125
    
    Installation
    126
    
    Wire Feeder Control Board Removal and Replacement
    127
    
    Tach (Hall Effect) Assembly Removal and Replacement
    129
    
    Removal Procedure
    130
    
    Replacement Procedure
    130
    
    Gear Box and Drive Motor Removal and Replacement
    131
    
    Replacement Procedures
    133
    
    Troubleshooting and Repair
    133
    
    Switch Board and Filter Capacitor Removal and Replacement
    135
    
    Material Needed
    138
    
    Meter Accuracy Check
    138
    
    Control or Power Board Removal and Replacement
    139
    
    Installation Procedure
    141
    
    Auxiliary Transformer No. 1 Removal and Replacement Procedure
    143
    
    Main Input Contactor Removal and Replacement
    147
    
    Input Rectifier Removal and Replacement
    151
    
    Output Rectifier and Module Removal and Replacement
    153
    
    Power Source Error Interpretation Guide
    157
    
    Troubleshooting and Repair
    157
    
    Performance Troubleshooting Guide
    158
    
    Functional Troubleshooting Guide
    159
-Electrical Diagrams Section-

160

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