Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A Service Manual
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Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A Service Manual

Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A Service Manual

Lincoln electric welding system user manual
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RETURN TO MAIN MENU
SVM172-A
January, 2007
POWER FEED 10M SINGLE/DUAL
For use with machines having Code Number : 10962 thru 11216
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
. . . and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.

SERVICE MANUAL

Copyright © 2007 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Summary of Contents for Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A

  • Page 1: Service Manual

    RETURN TO MAIN MENU SVM172-A January, 2007 POWER FEED 10M SINGLE/DUAL For use with machines having Code Number : 10962 thru 11216 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .

  • Page 2: California Proposition 65 Warnings

    Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

  • Page 3: Electric Shock Can Kill

    ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b.
  • Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
  • Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
  • Page 6 RETURN TO MAIN MENU MASTER TABLE OF CONTENTS FOR ALL SECTIONS Safety ..............i-iv Installation PF-10M Single .

  • Page 7: Table Of Contents

    Section A-1 - INSTALLATION SECTION - Installation ...Section A Technical Specifications...A-2 Safety Precautions ...A-3 Location ...A-3 Mounting ...A-3 Safety Precautions ...A-4 Weld Cable Sizing...A-4 Weld Cable Connection ...A-4 Weld Cable Sizes ...A-4 Electrode Lead...A-4 Coaxial Weld Cables...A-5 Changing Electrode Polarity Setting ...A-5 Negative Electrode Polarity ...A-5 Control Cable ...A-6 Control Cable Connections ...A-6...

  • Page 8: Installation

    TECHNICAL SPECIFICATIONS : Power Feed 10M Single Wire Feeder WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO Low Speed K2230-1 Bench Model 50-800 IPM K2314-1 Boom Model (1.27-20.3 m/m) CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS SPEC.# TYPE INPUT POWER...

  • Page 9: Safety Precautions

    Turn off the input power to any other equipment connected to the welding system at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts.

  • Page 10: Safety Precautions

    Turn off the input power to any other equipment connected to the welding system at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts.

  • Page 11: Coaxial Weld Cables

    For Electrode Connect the Polarity: Electrode lead to Positive Positive Stud Negative Negative Stud For additional Safety information regarding the elec- trode and work cable set-up, See the standard "SAFE- TY INFORMATION" located in the front of the Instruction Manuals. CAUTION Excessive voltage drops caused by poor work piece connections often result in unsatisfactory...

  • Page 12: Control Cable

    DIP Switch #7 Position (negative) - polarity (positive) + polarity FIGURE A.3 CONTROL CABLE CONTROL CABLE CONNECTIONS • All system control cables are the same. • All control cables can be connected end to end to extend their length. • All system equipment must be connected to a con- trol cable.

  • Page 13: Wire Drive Systems

    WIRE DRIVE SYSTEMS Drive Roll Kits are designed to feed specific types and wire sizes. The Power Feed 10M Single Wire Feeder does not include these Drive Roll Kits with this Wire Drive, but are available for ordering from the following tables: Drive Roll Kits, Steel Wires Includes: 4 Smooth V groove drive rolls and an inner...

  • Page 14: Drive Roll Pressure Setting

    DRIVE ROLL PRESSURE SETTING The Power Feed 10M Single Wire Feeder is factory set with the pressure indicator approximately "2". The best drive roll pressure varies with wire type, wire surface, lubrication and hardness. Too much pressure could cause "birdnesting", but too little pressure could cause slippage.

  • Page 15: Welding Guns, Torches And Accessories

    WELDING GUNS, TORCHES AND ACCES- SORIES GUN RECEIVER BUSHING GUN HANDLE GUN AND CABLE POWER FEED 10M SINGLE/DU L INST LL TION MAGNUM GUN AND CABLE ASSEMBLIES Figure A.5a FIGURE A.5a GUN TUBE GUN NOZZLE TRIGGER RECEPTACLE GUN TRIGGER CONNECTOR CABLE CONNECTOR END K466-10 THUMB SCREW...

  • Page 16: Wire Feed Shut Down Circuit

    A-10 WIRE FEED SHUT DOWN CIRCUIT The wire feed shut down circuit is used to stop the wire feed in the event of a fault. The most common use of the circuit is with water cooled guns. A flow sensor is connected to the circuit to protect the welding gun if the water flow is interrupted.

  • Page 17: Wire Reel Loading

    A-11 CLAMPING COLLAR SCREWS LOW SPEED SCREW SETTING HIGH SPEED SCREW SETTING SCREW FOR ROTATING FEED PLATE 9. Loosen the two screws on the bottom of the feed plate clamping collar. 10. Rotate the feed plate to the desired position. 11.
  • Page 18 A-12 Using K1504-1 Coil Reel 50-60 lb. (22.7 - 27.2 kg) Coil Mounting (See Figure A.10) 1. Make sure the spindle of the wire reel stand is in the upper position. 2. With the coil reel assembly mounted to a 2" (51mm) spindle, loosen the spinner nut and remove the cover plate.

  • Page 19: Weld Wire Routing

    A-13 Loading 30 lb. (13.6 kg) Readi-Reels (See Figure A.11) A K363-P Readi-Reel adapter is required for loading these spools on 2" (51mm) spindles. 1. Squeeze the release bar on the retaining collar and remove it from the spindle. 2. Place the Readi-Reel adapter on the spindle, align- ing the spindle brake pin with one of the holes in the adapter.

  • Page 20: Shielding Gas Connection

    5. Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench. 6. Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

  • Page 21: Examples Of Connecting An Arclink Power Wave System

    The majority will self configure. If an assembled system flashes the sta- tus light green rapidly on all components, contact the Lincoln Electric Company for further assistance. Current Power Feed 10M models that will not self con- figure...

  • Page 22: Basic Power Feed 10M Single Wire Feeder Welding System Configuration

    A-16 SPINDLE ASSEMBLY BASIC POWER FEED 10M SINGLE WIRE FEEDER WELDING SYSTEM CONFIGURATION CV Welding: Pulse Welding or STT Welding: Power Source Work Cable POWER FEED 10M SINGLE/DUAL INSTALLATION BOOM CONFIGURATION CONTROL BOX BENCH MODEL FEATURES ROLL BAR CONTROL BOX...

  • Page 23: Operation Section

    Section B-1 - OPERATION SECTION - Operation ...Section B Safety Precautions ...B-2 Graphic Symbols...B-2 Definitions of Welding Modes ...B-3 Common Welding Abbreviations...B-3 Product Description...B-3 Recommended Processes ...B-3/B-4 Required Equipment...B-4 Front Panel Controls and Connections ...B-6 1. Status LED ...B-6 2. Digital Meters and Output Encoder Knobs ...B-6/B-8 A.

  • Page 24: Operation

    SAFETY PRECAUTIONS Read this entire section of operating instructions before operating the machine. WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wet clothing. • Insulate yourself from the work and ground.

  • Page 25: Definitions Of Welding Modes

    • When the Power Feed 10M Single Wire Feeder is coupled to a Power Wave welding power source, the result is a welding system with absolutely superior arc performance. RECOMMENDED PROCESSES The Power Feed 10M Single Wire Feeder is well suit-...

  • Page 26: Process Limitations

    PROCESS LIMITATIONS The Power Feed 10M Single Wire Feeder is not suit- able for: • SAW • GTAW with HF The MSP4 does not support "Spot" welding. Not all weld modes or processes described in this manual are avail- able on all Power Wave power sources. REQUIRED EQUIPMENT Lincoln’s Power Feed 10M Single Wire Feeder is designed for use with the Power Wave family of power...

  • Page 27: Front Panel Controls And Connections

    FRONT PANEL CONTROLS AND CONNECTIONS FIGURE B.1- CASE FRONT CONTROLS ITEM Status LED indicates system status. Digital Meter Display is a bright LED display of key welding information. Adjusting Parameter Knobs. MSP4 Panel is used to set the weld mode, adjust the arc, change arc start/end para- meters and for set-up information.

  • Page 28: Status Led

    1. STATUS LED The status LED indicates system status. Normal oper- ation is a steady green light. Note: During normal power-up, the LED may flash red and/or green as the equipment performs self tests. LED condition Definition Steady green System okay. The power source and wire feeder are communicating nor- mally.

  • Page 29: B. Volts / Trim Display And Output Knob

    B. VOLTS / TRIM DISPLAY AND OUTPUT KNOB The voltage/trim meter displays either the voltage or trim value, depending upon the welding process (mode) being used and the status of the wire feeder and power source. Below the meter are the words “Volts” and “Trim”. An LED light illuminates to designate which value is being displayed on the meter.

  • Page 30: Overview

    OVERVIEW: The MSP4 is the standard mode select panel for the Power Feed 10M Single Wire Feeder wire feeders. The MSP4 is capable of: - Weld mode selection. - Arc Control adjustment. - Weld sequence control (Preflow Time, Run-in WFS, etc.) FIGURE B.3 ALUMINUM 3/64"...

  • Page 31: Power-Up Sequence

    Palm OS based hand held computer. A proprietary Palm OS appli- cation, Weld Manager, was developed for this purpose. (Contact Lincoln Electric for more information on this fea- ture.) LOCKOUT/SECURITY The MSP4 can be optionally configured to prevent the welder from changing selected user interface controls.

  • Page 32: Limit Setting

    B-10 LIMIT SETTING The MSP4 can be optionally configured to limit the operator’s range of control of any weld parameter (weld WFS, arc con- trol, etc.). Limits are only available with the Dual Procedure/Memory Panel. MACHINE SETUP/USER PREFERENCES The MSP4 can be used to configure and troubleshoot the machine.
  • Page 33 B-11 Press the right button to exit the setup menu. WFS units Metric = m/min wire feed speed units English = In/min wire feed speed units (default) Arc Display Mode Amps = The left display shows Amperage while welding. (default) WFS = The left display shows Wire Feed Speed while welding.
  • Page 34 P.99 Show Test Modes Many weld tables include special modes for testing and servicing the welding system. Set this parame- ter to YES to show all test modes. When the power source is turned off, the Show Test Modes parameter automatically reverts back to "NO".

  • Page 35: Cold Feed / Gas Purge Switch

    The welding system will continue to weld as long as the gun trigger is activated. Once the trigger is released, the welding system cycles through the arc ending steps. 4-Step Trigger Operation...

  • Page 36: Sequence Of Operation

    B-14 2 STEP TRIGGER OPERATION (See Figure B.4) Sometimes it is advantageous to set specific arc start, crater and arc ending parameters for the ideal weld. Many times when welding aluminum crater control is necessary to make a good weld. This is done by set- ting Start, Crater and Burnback functions to desired values.
  • Page 37 B-15 4 STEP TRIGGER OPERATION (See Figure B.5) The 4 step trigger sequence gives the most flexibility when the Start, Crater and Burnback functions are active. This is a popular choice when welding alu- minum because extra heat may be needed during Start and less heat desired during Crater.

  • Page 38: Process Setup And Operation

    B-16 PROCESS SETUP AND OPERATION The Power Feed/Power Wave system delivers world class arc performance for a wide variety of processes. Using foundation Waveform Technology™, each weld mode is precisely tuned to meet exacting standards for low spatter, weld bead profile and arc shape.

  • Page 39: Steel And Stainless Synergic Gmaw-P (Pulsed Mig) Welding

    B-17 STEEL AND STAINLESS SYNERGIC GMAW-P (PULSED MIG) WELDING Synergic GMAW-P (Pulsed MIG) welding is ideal for low spatter, out of position and reduced heat input applica- tions. During pulse welding, the welding current continuously switches from a low level to a high level and then back again.

  • Page 40: Aluminum Synergic Gmaw-P (Pulsed Mig)And Gmaw-Pp (Pulse On Pulse) Welding

    B-18 ALUMINUM SYNERGIC GMAW-P (PULSED MIG)AND GMAW-PP (PULSE ON PULSE) WELDING The Power Feed 10M Single Wire Feeder and Power Wave welding power source combine to readily pro- duce top quality aluminum welds with excellent appearance, little spatter and good bead shape. Push- pull guns are available for consistent feeding when welding a long distance away from the wire feeder.

  • Page 41: Machine Functionality By Weld Process

    B-19 MACHINE FUNCTIONALITY BY WELD PROCESS CC-STICK Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. Material ARC CONTROL ARC FORCE DESCRIPTION (Soft)-10.0 to Arc Force adjusts the short cir-...

  • Page 42: Cv Gmaw/Fcaw (Non-Synergic

    B-20 MACHINE FUNCTIONALITY BY WELD PROCESS CV GMAW/FCAW (NON-SYNERGIC) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. Material Steel Steel Steel OUTPUT CONTROL KNOBS, WELD MODE 5 &...

  • Page 43: Gmaw (Synergic

    B-21 MACHINE FUNCTIONALITY BY WELD PROCESS GMAW (SYNERGIC) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. PROCESS MATERIAL Steel Steel Stainless Stainless Aluminum 4043...

  • Page 44: Pulse And Pulse-On-Pulse (Synergic

    B-22 MACHINE FUNCTIONALITY BY WELD PROCESS PULSE AND PULSE-ON-PULSE (SYNERGIC) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. MATERIAL ALUMINUM 4043 ALUMINUM 4043 ALUMINUM 5356 ALUMINUM 5356...

  • Page 45: Stt And Stt Ii (Synergic

    B-23 MACHINE FUNCTIONALITY BY WELD PROCESS STT AND STT II (SYNERGIC) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. STT AND STT II MODES MATERIAL PROCESS STEEL...

  • Page 46: Gtaw (Touch Start Tig) Welding

    B-24 MACHINE FUNCTIONALITY BY WELD PROCESS GTAW (Touch Start TIG) Welding Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. ARC CONTROL No Arc Controls are active for Touch Start TIG.

  • Page 47: User Memories

    B-25 USER MEMORIES Recall a memory with memory buttons To recall a user a memory, press one of the six user memory buttons. The memory is recalled when the but- ton is released. Do not hold the button for more than two seconds when recalling a user memory.

  • Page 48: Limit Setting

    B-26 LIMIT SETTING Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings. By default, user limits are not enabled. To set lim- its for a selected memory, first select a weld mode and perform a memory save.
  • Page 49 TABLE OF CONTENTS Section C-1 Section C-1 - ACCESSORIES SECTION - Accessories ...Section C General Options / Accessories ...C-2/C-4 POWER FEED 10M SINGLE/DUAL...
  • Page 50 OPTIONAL: K2339-1 K2429-1 K2360-1 K1543-xx K1796-xx K1842-xx K1500-1 K1500-2 K1500-3 POWER FEED 10M SINGLE/DUAL ACCESSORIES Push-Pull Connection Kit ArcLink “T” Cable Connector Dual Procedure/Memory Panel ArcLink Cables Co-Axial Power Cable Weld Power Cable Gun Receiver Bushing (for guns with K466-1 Lincoln gun connec- tors;...
  • Page 51 K1500-4 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® K1500-5 Gun Receiver Bushing (compatible K489-7 Gun Receiver Bushing (for Lincoln K466-2 Magnum 200/300/400 to K1500-2 K613-7 Magnum 550 to K1500-3 Adapter K1546-1 Incoming Bushing, Lincoln Conduit K1546-2 Incoming Bushing, Lincoln Conduit K1733-1...
  • Page 52 K162-1 Spindle Adapter, for Readi-Reels and 2" ID spools up to 60 lb. K435 Spindle Adapter, for mounting 14 lb. Innershield Coils on 2" spin- K468 Spindle Adapter, for mounting 8" K363P Readi-Reel Adapter, for mounting 23-30 lb. reels to 2" spindles. K438 Readi-Reel Adapter, for mounting 50-60 lb.
  • Page 53 TABLE OF CONTENTS Section D-1 Section D-1 - MAINTENANCE SECTION - Maintenance ...Section D Routine Maintenance...D-2 Periodic Maintenance...D-2 Calibration Specification ...D-2 POWER FEED 10M SINGLE/DUAL...

  • Page 54: Routine Maintenance

    SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal wiring. • When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.
  • Page 55 MAINTENANCE 1. CONTROL BOX ASSEMBLY 2. WIRE DRIVE ASSEMBLY 3. MOTOR ASSEMBLY 4. GEAR BOX ASSEMBLY 5. SPINDLE ASSEMBLY 6. REEL STAND ASSEMBLY FIGURE D.1 - MAJOR COMPONENT LOCATION POWER FEED 10M SINGLE/DUAL...
  • Page 56 NOTES POWER FEED 10M SINGLE/DUAL...
  • Page 57 Section AA-1 - INSTALLATION SECTION - Installation ...Section AA Technical Specifications ...AA-2 Safety Precautions...AA-3 Electrode Routing...AA-3 Control Cable...AA-3 Control Cable Connections ...AA-3 Control Cable Specifications, Available Cable Assemblies ...AA-3 Output Cable, Connections and Limitations...AA-4 Negative Electrode Polarity ...AA-4 Electrode Sense Polarity, To Set the Electrode Sense Polarity Switch ...AA-4/AA-5 Voltage Sensing ...AA-5/AA-6 Wire Drive Gear Ratio (High or Low Speed) ...AA-6 Selecting the Proper Gear Ratio ...AA-6...

  • Page 58: Installation

    AA-2 TECHNICAL SPECIFICATIONS – Power Feed 10M Dual Wire Feeder WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO Speed K2234-1 Bench Model 50-800 IPM K2316-1 Boom Model (1.27-20.3 m/m) CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS SPEC.# TYPE INPUT POWER...

  • Page 59: Safety Precautions

    Turn off the input power to any other equipment connected to the welding system at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts.

  • Page 60: Output Cable, Connections And Limitations

    AA-4 OUTPUT CABLES, CONNECTIONS AND LIMITATIONS Connect a work lead of sufficient size and length (Per Table AA.1) between the proper output terminal on the power source and the work. Be sure the connection to the work makes tight metal-to-metal electrical contact. To avoid interference problems with other equipment and to achieve the best possible operation, route all cables directly to the work or wire feeder.

  • Page 61: Voltage Sensing

    AA-5 The Power Feed 10M Dual Wire Feeder is factory set for Electrode Positive welding. Most welding procedures use Electrode Positive weld- ing. Some Innershield procedures may use Electrode Negative welding. For most applications, the Power Feed 10M Dual Wire Feeder will have both sides of the Wire Drive set to the same polarity.

  • Page 62: Wire Drive Gear Ratio (High Or Low Speed

    AA-6 Work Voltage Sensing The standard Power Wave 455’s default to the work stud (work sense lead disabled) For processes requiring work voltage sensing, connect the (21) work voltage sense lead (K940) from the Power Wave work sense lead receptacle to the work piece.

  • Page 63: Gear Ratio Change Procedure

    AA-7 CHANGING THE WIRE DRIVE GEAR RATIO Changing the ratio requires a gear and a dip switch setting change. The Power Feed Wire Feeders are shipped with both high speed and a low speed gears. As shipped from the factory, the low speed (high torque) gear is installed on the feeder.

  • Page 64: Wire Feed Drive Roll Kits

    AA-8 WIRE FEED DRIVE ROLL KITS NOTE: The maximum rated solid and cored wire sizes and selected drive ratios are shown on the SPECIFICATIONS in the front of this section. The electrode sizes that can be fed with each roll and guide tube are stenciled on each part.

  • Page 65: General Gun Connection Guidelines

    AA-9 Magnum 550 Guns The easiest and least expensive way to use the Magnum 550 guns with Power Feed 10 Dual wire feed- ers is to order the gun with the K613-7 connector kit, and install a K1500-3 gun connection kit to the wire feeder.

  • Page 66: Wire Spindle Placement

    AA-10 WIRE SPINDLE PLACEMENT The reel stand provides two mounting locations for the 2 inch diameter wire reel spindle to accommodate var- ious reel sizes. Each mounting location consists of a tube in the center of the reel stand, and locating slots on the outside of the reel stand.
  • Page 67 The majority will self configure. If an assembled system flashes the sta- tus light green rapidly on all components, contact the Lincoln Electric Company for further assistance. Current Power Feed 10M models that will not self con- figure...
  • Page 68 NOTES AA-12 AA-12 POWER FEED 10M SINGLE/DUAL...

  • Page 69: Operation Section

    Section BB-1 - OPERATION SECTION - Operation...Section BB Safety Precautions...BB-2 Definition of Welding Abbreviations ...BB-2 Common Welding Abbreviations ...BB-2 Product Description...BB-3 Recommended Processes and Eqipment...BB-3 Operation Features and Controls (Items 1 thru 5)...BB-4 1. Wire Feed Speed (WFS)/Amp Meter ...BB-4 2.

  • Page 70: Operation

    BB-2 SAFETY PRECAUTIONS Read entire Operation section before operating the Power Feed 10M Dual Wire Feeder. WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground. •...

  • Page 71: Product Description

    P, FCAW, SMAW, GTAW, and STT processes. The Power Feed 10M Dual Wire Feeder is designed to be a part of a modular, multi process welding system. The Power Feed 10M Dual Wire Feeder is a Semi- Automatic unit that is designed to interface with the Power Wave M family of welding machines.

  • Page 72: Operational Features And Controls

    BB-4 OPERATIONAL FEATURES CONTROLS POWER FEED-10M SERIES SYSTEM CONFIGURATION The specific system component function of the pc board will be configurable by dip switch or by software configuration tool. Dip switch configuration is as follows: Refer to DIP switch settings of figures below. Notes: 1.

  • Page 73: Output Controls

    BB-5 3. OUTPUT CONTROLS • The Power Feed 10M Dual Wire Feeder has 2 encoder knobs to adjust weld parameters. • Each encoder changes the displayed value of the meter located directly above that encoder. • In CC-GTAW modes when equipped with a foot or hand amptrol, the left encoder sets the maximum welding current.
  • Page 74 BB-6 LAYOUT-CONTROLS (SEE FIGURE B.3) The MSP4 panel controls (Items 7 and 9) set consist of an encoder knob Item 8 and two push buttons. The encoder is primarily used to change the value of the selected attribute. The left pushbutton (Item 7) is used to toggle between Weld Mode selection and any active Arc Controls (a.k.a.

  • Page 75: Changing Arc Wave Control

    Palm OS based hand held computer. A proprietary Palm OS appli- cation, ALPalm, was developed for this purpose. (Contact Lincoln Electric for more information on this feature.) LOCKOUT/SECURITY The MSP4 can be optionally configured to prevent the welder from changing selected MSP4 options.

  • Page 76: Limit Setting

    BB-8 LIMIT SETTING The MSP4 can be optionally configured to limit the operator’s range of control of any weld parameter (weld WFS, arc control, etc.). Limits are only available with the Dual Procedure/Memory Panel. MACHINE SETUP/USER PREFERENCES The MSP4 can be used to configure and troubleshoot the machine.
  • Page 77 BB-9 Press the right button to exit the setup menu. WFS units Metric = m/min wire feed speed units English = In/min wire feed speed units (default) Arc Display Mode Amps = The left display shows Amperage while welding. (default) WFS = The left display shows Wire Feed Speed while welding.
  • Page 78 BB-10 TIG Gas Control (Two Settings) 1. "Valve (manual)", the internal solenoid will not actuate while TIG welding, gas flow is manually controlled by an external valve. 2. "Solenoid (auto)", the internal gas solenoid will turn on and off automatically while TIG welding as follows: •...
  • Page 79 P.99 Show Test Modes Many weld tables include special modes for testing and servicing the welding system. Set this parameter to YES to show all test modes. When the power source is turned off, the Show Test Modes parameter automatically reverts back to "NO".
  • Page 80 OPERATION BB-12 BB-12 FIGURE BB.3 POWER FEED 10M SINGLE/DUAL...

  • Page 81: Dual Head/Dual Procedure With Memory

    BB-13 Each procedure contains/stores the following information: • Basic weld parameters as applicable - WFS, Volts, Trim, Amps • Weld Mode - Mode Number • Preflow/Postflow - Time in Seconds • Run in - WFS Only (work point determined by next active sequence state) •...

  • Page 82: Step / 4 Step Operation

    BB-14 Recalling from Memory To recall the contents of a memory into the active proce- dure, momentarily push the desired memory button (for less than 2 seconds). The saved parameters will be copied into the active procedure, and the LED of the memory button will light indicating the source of the infor- mation.

  • Page 83: Cold Feed/Gas Purge Switch

    BB-15 4 Step Synergic Operation: Without Start/Crater/Burnback functions active Waveform Functionality: 1. Trigger is pulled and released; Preflow sequence begins and runs until Preflow timer expires. 2. Run-In sequence begins and runs until Arc is estab- lished 3. Arc established; Weld sequence begins. 4.

  • Page 84: Hot Inch

    BB-16 HOT INCH Hot inch occurs when the trigger is pulled and an arc is not established. After a 1.5 second period, the Sequencer will jump to the Weld state and the wire feeder will run at the preset wire feed speed on the dis- play.
  • Page 85 BB-17 FIGURE BB.4 To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils: The Spindle should be located in the LOWER mounting hole. (For 8" (200 mm) spools, a K468 spindle adapter must first be slipped onto spindle.) (For 13-14 lb.

  • Page 86: Feeding Electrode And Brake Adjustment

    BB-18 FEEDING ELECTRODE AND BRAKE ADJUSTMENT 1) Turn the Reel or spool until the free end of the elec- trode is accessible. 2) While tightly holding the electrode, cut off the bent end and straighten the first 6" (150 mm). Cut off the first 1"...

  • Page 87: Making A Weld

    BB-19 MAKING A WELD 1) Use only a network compatible power source. 2) Properly connect the electrode and work leads for the correct electrode polarity. 3) Set all desired parameters such as trigger logic, Run-in Speed, Acceleration, Electrode polarity, etc. per “DIP SWITCH SETUP”...

  • Page 88: Component Status Lights

    BB-20 COMPONENT STATUS LIGHTS Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly iden- tify that the system is working properly or, if not, which NOTE: The green light ON and steady indicates a normal functioning system.
  • Page 89 BB-21 STATUS LIGHT STATES (CON’T) LED State Power Source LED Red LED blinking Power source needs to be reprogrammed. at a fast rate Contact your Local Authorized Lincoln Field Service Facility. Red LED ON and Power source has a non-recoverable hard- steady ware fault.
  • Page 90 BB-22 LIMIT SETTING Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings. By default, user limits are not enabled. To set lim- its for a selected memory, first select a weld mode and perform a memory save.
  • Page 91 TABLE OF CONTENTS Section CC-1 Section CC-1 - ACCESSORIES SECTION - Accessories ...Section CC Drive Roll and Guide Tube Kits ...CC-2 Other Accessories ...CC-3/CC-6 POWER FEED 10M SINGLE/DUAL...
  • Page 92 CC-2 TABLE CC.1 – DRIVE ROLL AND GUIDE TUBE KITS Wire Size Solid Steel Electrode 0.023” - 0.025” 0.030” 0.035” 0.040” 0.045” 0.052” 1/16” 5/64” 3/32” Cored Electrode 0.030 0.035” 0.040” 0.045” 0.052” 1/16” 0.068” 5/64” 3/32” 7/64” Lincore Hard Facing 7/64”...

  • Page 93: Field Installed Options/Accessories

    CC-3 FIELD INSTALLED OPTIONS/ACCESSORIES • OPTIONAL CONTROL PANEL KITS • Arclink Cables - Without Weld Cable Cable Lengths: 8 ft 16 ft 25 ft 50 ft 100 ft • Co-Axial Power Cable Cable Length:25 ft. (350 amps) 50 ft. (350 amps) 75 ft.

  • Page 94: Guns And Gun Adapters

    CC-4 K435 - COIL ADAPTER Permits 14 lb. (6 kg) Innershield coils to be mounted on 2” (51 mm) O.D. spindles. K363P - READI-REEL ADAPTER Adapts Lincoln Readi-Reel coils of electrode 30 lb. (14 kg) and 22 lb. (10 kg) to a 2” (51 mm) spindle. Durable molded plastic one piece construction.

  • Page 95: Dual Procedure Switch Options

    CC-5 K1500-4 (MILLER CONNECTION) For any gun having a newer style Miller connector. Install gun adapters per the instructions shipped with it. K1500-5 (OXO CONNECTION) For any gun having an OXO style connector. Install gun adapters per the instructions shipped with it. CONDUIT ADAPTERS K1546-2 ADAPTER for use with Lincoln Magnum conduit and E-Beam con-...

  • Page 96: Making A Weld With The Prince Xl Or Cobra Gold Torch Installed

    CC-6 K659-1 GAS GUARD REGULATOR Adjustable flow regulator with removable adjuster key for CO2 and Argon blend gases. Mounts onto feeder inlet, and reduces gas waste and arc start “blow” by reducing surge caused by excess pressure in supply hose. Install the 5/8-18 male outlet of the regulator to the 5/8-18 female gas inlet on the back panel of the wire drive.
  • Page 97 TABLE OF CONTENTS Section DD-1 Section DD-1 - MAINTENANCE SECTION - Maintenance ...Section DD Safety Precautions ...DD-2 Routine Maintenance...DD-2 Wire Reel Mounting - Readi-Reels and 10 through 30lb (4.5-14kg) Spools ...DD-2 Avoiding Wire Feeding Problems ...DD-2 Periodic Maintenance...DD-2 Procedure for Removing Feedplate from Wire Feeder ...DD-2 POWER FEED 10M SINGLE/DUAL...
  • Page 98 DD-2 MAINTENANCE Safety Precautions WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal wiring. • When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.
  • Page 99 MAINTENANCE DD-3 DD-3 1. CONTROL BOX ASSEMBLY 2. WIRE DRIVE ASSEMBLY 3. MOTORS ASSEMBLY 4. GEAR BOX ASSEMBLY 5. SPINDLE ASSEMBLY 6. REEL STAND ASSEMBLY FIGURE DD.1 - MAJOR COMPONENT LOCATION POWER FEED 10M SINGLE/DUAL...
  • Page 100 NOTES DD-4 DD-4 POWER FEED 10M SINGLE/DUAL...

  • Page 101: Theory Of Operation

    • When the Power Feed 10M Single Wire Feeder is coupled to a Power Wave welding power source, the result is a welding system with absolutely supe- rior arc performance. DRIVE GEAR BOX...
  • Page 102 The Power Feed 10M is a four roll, high performance, digitally controlled, modular wire feeder that operates on 40 VDC input power. It is designed to be a part of a modular, multi-process welding system. Refer to Figure E.2. Network communications, intelligence, PC board...

  • Page 103: Control Box

    .THEORY OF OPERATION FIGURE E.3 – CONTROL BOX (User Interface) STATUS CONTROL BOX (USER INTERFACE) BOOM MODELS ONLY The system Control Box is the main entry point for all system parameters, and from it the user can control both power source and wire feeder funcions. Refer to figure E.10.
  • Page 104 NOTES POWER FEED 10M SINGLE/DUAL...
  • Page 105 Section F-1 - TROUBLESHOOTING & REPAIR SECTION - Troubleshooting & Repair Section ...Section F How to Use Troubleshooting Guide...F-2 PC Board Troubleshooting Procedures and Replacement...F-3 Test Procedures...F-17/F-21 Voltage Sense PC board Test...F-17 Tach Feedback Test...F-19 Drive Motor Test ...F-21 Removal and Replacement Procedures...F-23/F-25 Gear Box and Drive Motor Removal and Replacement...F-23 Retest After Repair...F-26 POWER FEED 10M SINGLE/DUAL...

  • Page 106: Troubleshooting And Repair

    If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877. POWER FEED 10M SINGLE/DUAL CAUTION Step 3.

  • Page 107: Pc Board Troubleshooting Procedures

    - If the PC board uses protective shorting jumpers, don’t remove them until installation is complete. - If you return a PC board to The Lincoln Electric Company for credit, it must be in the static-shielding bag. This will prevent further damage and allow prop- er failure analysis.

  • Page 108: Function Problems

    If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 109 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 110 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed.
  • Page 111 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 112 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 113 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...

  • Page 114: Welding Problems

    If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 115 Err 006 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 116 Err 210 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 117 - - - (three dashes) If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed.
  • Page 118 No shielding gas. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed. POWER FEED 10M SINGLE/DUAL...
  • Page 119 Err 263 No usable weld modes. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department at 1-888-935-3877 for electrical troubleshooting assistance before you proceed.
  • Page 120 NOTES F-16 F-16 POWER FEED 10M SINGLE/DUAL...

  • Page 121: Voltage Sense Pc Board Test

    If for any reason you do not understand the test procedures or are unable to per- form the test / repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

  • Page 122: Test Procedure

    TROUBLESHOOTING & REPAIR F-18 VOLTAGE SENSE PC BOARD TEST (continued) FIGURE F.1 – VOLTAGE SENSING BOARD TEST TEST PROCEDURE 1. Remove input power from the wire feed unit. 2. Using the 3/8 in. nut driver, remove the cover from the wire feeder. 3.

  • Page 123: Tach Feedback Test

    If for any reason you do not understand the test procedures or are unable to per- form the test / repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

  • Page 124: Troubleshooting And Repair

    F-20 TROUBLESHOOTING AND REPAIR FIGURE F.2 – TACH FEEDBACK TEST. TEST PROCEDURE 1. Remove input power from the wire feeder unit. 2. Using the 3/8 in. nut driver, remove the cover from the wire feeder. 3. Locate plug J84 on the feedhead board.

  • Page 125: Drive Motor Test

    If for any reason you do not understand the test procedures or are unable to per- form the test / repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.
  • Page 126 F-22 TROUBLESHOOTING AND REPAIR #551(-) BLACK #550(+) WHITE PROCEDURE 1. Remove input power to wire feed unit. 2. Using the 3/8 in. nut driver, remove the cover from the wire feeder. 3. Locate the two quick connectors in the two motor armature leads. to Figure F.3.

  • Page 127: Gear Box And Drive Motor Removal And Replacement

    If for any reason you do not understand the test procedures or are unable to per- form the test / repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.
  • Page 128 F-24 TROUBLESHOOTING AND REPAIR GEAR BOX AND DRIVE MOTOR REMOVAL AND REPLACEMENT Figure F.4- GEAR BOX AND DRIVE MOTOR REMOVAL AND REPLACEMENT GEAR BOX #551 #550 (BLACK) (WHITE) INSULATION TEST PROCEDURE 1. Remove the input power to the wire drive unit. 2.

  • Page 129: Replacement Procedures

    TROUBLESHOOTING & REPAIR F-25 GEAR BOX AND DRIVE MOTOR REMOVAL AND REPLACEMENT TO REMOVE THE DRIVE MOTOR FROM THE GEAR BOX: 10. Using the slot head screwdriver, remove the gear box inspection cover nearest to the drive motor. 11. Using the 5/16 in. wrench, remove the motor mounting screw located inside the gear box.

  • Page 130: Retest After Repair

    TROUBLESHOOTING AND REPAIR F-26 Retest a machine: • If it is rejected under test for any reason that requires you to remove any part which could affect the machine’s electrical characteristics. • If you repair or replace any electrical components. 1.
  • Page 131 TABLE OF CONTENTS Section G-1 Section G-1 - ELECTRICAL DIAGRAMS SECTION - Electrical Diagrams...Section G Wiring Diagram - Entire Machine - Code 10962, 11194 - (G4319-1)...G-2 Wiring Diagram - Entire Machine - Code 11086, 11216 - (G4439)...G-3 Wiring Diagram - Entire Machine - Code 11193 - (G4439-1)...G-4 Schematic - Entire Machine - Code 10962 - (G4320-1) ...G-5 Schematic - Entire Machine - Code 11086, 11216 - (G4440)...G-6 Schematic - Entire Machine - Code 11193 - (G5002) ...G-7...

  • Page 132: Electrical Diagrams

    WIRING DIAGRAM - ENTIRE MACHINE - CODE 10962, 11194 (G4319-1) 679A COLD INCH/ GAS PURGE N.D. RED/GREEN STATUS LED N.C. VOLTAGE SENSING CONNECTION 2 STEP/ 4 STEP 679A N.D. GUN RECEPTACLE TRIGGER MOTOR/GEARBOX 670D DUAL PROCEDURE FILTER PC BOARD 670A VOLTAGE SENSE SELECT P.C.

  • Page 133: Wiring Diagram - Entire Machine - Code 11086, 11216 (G4439)

    WIRING DIAGRAM - ENTIRE MACHINE - CODE 11086, 11216 (G4439) PUSH-PULL AMPHENOL OPTIONAL FOOT AMPTROL MOLEX DIP SWITCH S1 SETTING CHART SPARE SPARE SPARE SPARE SPARE SPARE POLARITY FEED SPEED GEAR HIGH N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE) ALIGNS WITH WHITE LEAD OF LED SOCKET.

  • Page 134: Wiring Diagram - Entire Machine - Code 11193 (G4439-1)

    WIRING DIAGRAM - ENTIRE MACHINE - CODE 11193 (G4439-1) 579A 570C 570D 570A 1 2 3 4 5 6 7 8 570C 532B 640A 640A RECTIFIER BRIDGE NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine. ELECTRICAL DIAGRAMS WIRING DIAGRAM - POWER FEED 10M SINGLE BOOM FEEDER COLD INCH/...

  • Page 135: Schematic - Entire Machine - Code 10962 (G4320-1)

    SCHEMATIC - ENTIRE MACHINE - CODE 10962 (G4320-1) G4320-1 ENGINEERING CONTROLLED RELEASED A.03 FROM X. MANUFACTURER: RIGHT SIDE OF WIRE DRIVE (VIEWED FROM FRONT) VOLTAGE SENSE SELECT P.C. BOARD (SCHEMATIC S24779) 0V TO COMMON WHEN SWITCH CLOSED TRIGGER 670D DUAL PROCEDURE FILTER P.

  • Page 136: Schematic - Entire Machine - Code 11086, 11216 (G4440)

    SCHEMATIC - ENTIRE MACHINE - CODE 11086, 11216 (G4440) C O M P L E T E L Y R E V I S E D 4440 ENGINEERING CONTROLLED MANUFACTURER: NOTE: WILL WORK WITH LINKNET POWER SOURCE BUT WILL ONLY SHOW AND HAVE LINKNET FEATURES 5 PIN ARCLINK CONNECTOR TO...

  • Page 137: Schematic - Entire Machine - Code 11193 (G5002)

    SCHEMATIC - ENTIRE MACHINE - CODE 11193 (G5002) C H A N G E D E T A I L : A D D E D C A P A C I T O R W I T H N O T E N . E . , T O R O I D A N D J 8 3 J U M P E R 5002 ENGINEERING CONTROLLED MANUFACTURER:...

  • Page 138: Schematic - Entire Machine - Code 11194 (G5003)

    SCHEMATIC - ENTIRE MACHINE - CODE 11194 (G5003) CHANGE DETAIL: ADDED CAPACITOR WITH NOTE N.E., TOROID AND J83 JUMPER G5003 ENGINEERING CONTROLLED MANUFACTURER: WIRE DRIVE INPUT ELECTRODE CABLE CONNECTION VOLTAGE SENSE SELECT P.C. BOARD (SCHEMATIC S24779) LOCATION: DIVIDER PANEL RIGHT SIDE OF WIRE DRIVE (VIEWED FROM FRONT) 0V TO COMMON WHEN SWITCH CLOSED...
  • Page 139 ELECTRICAL DIAGRAMS SCHEMATIC - WIRE DRIVE PC BOARD - (G3883 SHEET 1) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

  • Page 140: Schematic - Wire Drive Pc Board - All Codes - (G3883 Sheet 2

    G-10 G-10 ELECTRICAL DIAGRAMS SCHEMATIC - WIRE DRIVE PC BOARD - ALL CODES - (G3883 SHEET 2) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

  • Page 141: Pc Board Assembly - Wire Drive - (G3884-2F0

    Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

  • Page 142: Schematic - Voltage Sense Pc Board - All Codes - (S24779-3C0

    Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

  • Page 143: Pc Board Assembly - Voltage Sense - (M19540-3

    G-13 G-13 ELECTRICAL DIAGRAMS PC BOARD ASSEMBLY - VOLTAGE SENSE - ALL CODES - (M19540-3) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

  • Page 144: Schematic - Msp4 Display Pc Board - All Codes - (G4456

    G-14 G-14 ELECTRICAL DIAGRAMS SCHEMATIC - MSP4 DISPLAY PC BOARD - ALL CODES - (G4456) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

  • Page 145: Pc Board Assembly - Msp4 Display - (L12116-1B0

    Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

  • Page 146: Schematic - Display Pc Board - All Codes - (L11756-2F0

    G-16 G-16 ELECTRICAL DIAGRAMS SCHEMATIC - DISPLAY PC BOARD - ALL CODES - (L11756) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

  • Page 147: Pc Board Assembly - Display - (L11757-1

    Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

  • Page 148: Schematic - Spool Gun Pc Board - All Codes - (L12008-3E0

    Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

  • Page 149: Pc Board Assembly - Spool Gun - (M20159-3

    G-19 G-19 ELECTRICAL DIAGRAMS PC BOARD ASSEMBLY - SPOOL GUN - ALL CODES - (M20159-3) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

  • Page 150: Schematic - Filter Pc Board - All Codes - (M19487-2B0

    Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.
  • Page 151 G-21 G-21 ELECTRICAL DIAGRAMS PC BOARD ASSEMBLY - FILTER - ALL CODES - (M19488-2) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. POWER FEED 10M SINGLE/DUAL...

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