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Welding System
IDEALARC DC-1000
Lincoln Electric IDEALARC DC-1000 Manuals
Manuals and User Guides for Lincoln Electric IDEALARC DC-1000. We have
7
Lincoln Electric IDEALARC DC-1000 manuals available for free PDF download: Specification Sheet, Service Manual, Operator's Manual
Lincoln Electric IDEALARC DC-1000 Service Manual (113 pages)
Lincoln Electric Welding System User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.18 MB
Table of Contents
Master for All Sections
6
Safety
2
Electric Shock Can Kill
3
Table of Contents
6
Installation
8
Technical Specifications
8
Electrical Input Connections
9
Safety Precautions
9
Select Proper Location
9
Stacking
9
Tilting
9
Fuses and Wire Sizes
10
Ground Connection
10
Input Power Supply Connections
10
Reconnect Procedures
10
Auxiliary Power
14
Electrode and Work Leads
14
Output Connections
14
Connection for Air Carbon Arc
15
Operation
17
Safety Instructions
18
Operation
19
General Description
19
Recommended Processes and Equipment
19
Operational Features and Controls
19
Design Features and Advantages
19
Controls and Settings
21
Operating Steps
22
Remote Control of Machine Operation
22
Welding Procedure Recommendations
22
Na-3 Automatic Wire Feeder
22
Arc Striking with IDEALARC DC-1000 and the NA-3 Start Board
23
Good Arc Striking Guidelines
23
And LN-9 Semi-Automatic Wire Feeders
24
Automatic Wire Feeder
24
Ln-8 Semi-Automatic Wire Feeder
24
Accessories....................................................................................................................................section C Options/Accessories
25
Accessories
26
Options/Accessories
26
Meters
26
Remote Output Control (Optional
26
Maintenance ...................................................................................................................................Section D Safety Precautions
31
Routine and Periodic Maintenance
31
Maintenance
32
Safety Precautions
32
Routine and Periodic Maintenance
32
Major Component Locations
33
Theory of Operation
35
Theory of Operation
36
General Description
36
Input Line Voltage, Contactor, and Main Transformer
36
Output Rectification, Control, and Feedback
37
Protection Devices and Circuits (Contactor Hold-In
38
SCR Operation
39
PC Board Troubleshooting Procedures
41
Troubleshooting
42
Test Procedures
42
Electrical Diagrams
42
How to Use Troubleshooting Guide
42
PC Board Troubleshooting Procedures
43
Output Problems
44
Function Problems
49
Welding Problems
51
Control Transformer (T2) Voltage Test
53
Main Transformer (T1) Voltage Test
56
Firing Board Test
60
Control Board Test
65
Static SCR Test
70
Active SCR Test
74
Normal Open Circuit Voltage Waveform Constant Current Mode
78
Normal Open Circuit Voltage Waveform Constant Voltage
79
Typical Output Voltage Waveform - Machine Loaded
81
Typical Output Voltage Waveform - Machine Loaded Constant Voltage
81
Typical SCR Gate Voltage Waveform Constant Voltage
83
Abnormal Open Circuit Voltage Waveform Constant Voltage
84
Input Contactor Cleaning and or Replacement
85
SCR Output Bridge Replacement
89
SCR Output Bridge Removal
90
Removal of Individual SCR Heat Sink Assemblies
92
SCR Heat Sink Installation
93
SCR Output Bridge Installation
93
Removal and Reassembly of Lift Bail
95
Removal of Lift Bail
96
Reassembly of Lift Bail
97
Main Transformer Removal and Installation
98
Main Transformer Disassembly and Assembly
99
Coil Removal and Replacement
100
Main Transformer Disassembly
100
Transformer Reassembly
101
Retest after Repair
103
Wiring Diagram (Codes 9919, 9920
107
Operating Schematic
108
Control PC Board (G1585) Layout
109
Firing PC Board (G1486-5 and Above) Layout
110
Control PC Board (G1585) Schematic
111
Firing PC Board (G1486-5 and Above) Schematic
112
Output Snubber (M14312) Schematic
113
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Lincoln Electric IDEALARC DC-1000 Specification Sheet (168 pages)
Lincolnelectric Wire Feeder Specification Sheet
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 18.28 MB
Table of Contents
Table of Contents
1
Stick Welders
3
Stick Welders
4
Stick Welders
8
TIG Welders
10
TIG Welders
16
MIG: Wire Feeder/Welders
18
Power Mig
20
MIG: Industrial Welders
24
Multi-Process Welders
28
Advanced Process Welders
35
Power Wave
37
Multi-Operator
41
Engine Drives: Commercial/Small Contractors
44
Engine Drives: Commercial/Small Contractors
51
Engine Drives: Industrial/Construction
53
Semiautomatic Wire Feeders
62
Power Feed
63
Semiautomatic Wire Feeders
74
Automatic Wire Feeders
76
Automatic Wire Feeders
79
Plasma Cutting Systems
80
Plasma Cutting Systems
82
Environmental Systems
83
Environmental Systems
88
Automated Solutions
89
Stainless Steel
104
Consumables
107
Power Sources
154
Wire Feeder
157
Welding Guns
163
Lincoln Electric IDEALARC DC-1000 Service Manual (110 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.1 MB
Table of Contents
- Operation Section
15
Table of Contents
15
Operation
16
Operating Instructions
16
Product Descriptions
16
To Set Polarity
16
Set-Up for Various Procedures
17
Connections for Semi-Automatic or Automatic Wire Feeder Control
18
Connecting the Na-3 or Lt-7 to Ide- Alarc DC-1000
18
Connecting the Na-5 to the Idealarc DC-1000
19
Connecting the Ln-8 to the Idealarc DC-1000
20
Connecting the Ln-9 Wire Feeder to the Idealarc DC-1000
21
Connecting the Ln-7 Wire Feeder to the Idealarc DC-1000
22
- Troubleshooting and Repair
35
How to Use Troubleshooting Guide
36
PC Board Troubleshooting Procedures
37
Control Transformer (T2) Voltage Test
47
Main Transformer (T1) Voltage Test
51
Firing Board Test
55
Control Board Test
61
Static SCR Test
67
Active SCR Test
71
Electrical Diagrams
106
Schematic - Complete Machine - Codes 9922, 9924, 9925, 10293M, 11333 (G2147
106
Schematic - Complete Machine - All Other Codes (G2147-1
107
Schematic Control Pc Board (L8556)
108
Schematic - Firing PC Board (L8337
109
Schematic - Output Snubber PC Board (S19699
110
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Lincoln Electric IDEALARC DC-1000 Operator's Manual (30 pages)
Subarc Welder Lincoln Electric IDEALARC DC-1000
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.97 MB
Table of Contents
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Introductory Information
6
Table of Contents
7
Physical Dimensions
8
Technical Specifications
8
Safety Precautions
9
Product Description
9
Installation
9
Location
9
Stacking
9
Input Wiring
9
Reconnect Procedure
10
Output Connections
12
Operating Instructions
13
Safety Precautions
13
To Set Polarity
13
Set-Up for Various Procedures
14
Maintenance
15
General Maintenance
15
Overload Protection
15
Troubleshooting
16
P.C. Board Troubleshooting Guide
19
Outline for DC-1000 Troubleshooting Guide
21
Connection Diagrams
22
Wiring Diagram
26
Lincoln Electric IDEALARC DC-1000 Operator's Manual (34 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.46 MB
Table of Contents
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Location
9
Stacking
9
Input Wiring
9
Reconnect Procedures
10
Output Connections
12
Operation
13
Product Description
13
To Set Polarity
13
Set-Up for Various Procedures
14
Maintenance
16
Safety Precautions
16
General Maintenance
16
Overload Protection
16
Troubleshooting
17
How to Use Troubleshooting Guide
17
Troubleshooting Guide
19
Lincoln Electric IDEALARC DC-1000 Operator's Manual (35 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.83 MB
Lincoln Electric IDEALARC DC-1000 Specification Sheet (2 pages)
Lincoln Electric Multiprocess Welder Specification Sheet
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.22 MB
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