Assembling The Rear Constant Velocity Shaft Assemblies - Yamaha Grizzly550 User Manual

REAR CONSTANT VELOCITY SHAFT ASSEMBLIES, FINAL
EAS30070
ASSEMBLING THE REAR CONSTANT
VELOCITY SHAFT ASSEMBLIES
The following procedure applies to both of the
rear constant velocity shaft assemblies.
1. Install:
New
• Clip "1"
• Constant velocity joint "2"
• Constant velocity shaft "3"
• Dust boot
M MMM M MMM M M MMM M M MMM M
a. Install the clip.
b. Install the constant velocity joint.
TIP
• Install the clip into the groove in the constant
velocity shaft as shown.
• Secure the constant velocity joint in a vise, and
then fit the constant velocity shaft into the con-
stant velocity joint using a hammer.
A
New
1
A
New
1
A
A. Wheel side
L LLL L LLL L L LLL L L LLL L
2. Install:
• Dust boot
DRIVE ASSEMBLY AND REAR DRIVE SHAFT
M MMM M M MMM M MMM
3
3
2
L LLL L L LLL L LLL
8-23
• Ball bearing "1"
• Circlip "2" New
• Double offset joint "3"
• Clip "4" New
TIP
• Securely install the circlip into the groove in the
constant velocity shaft.
• Securely install the clip into the groove in the
double offset joint.
B
B
B. Final drive side
3. Apply:
• Molybdenum disulfide grease
(into the double offset joint, constant velocity
joint, and dust boots)
Molybdenum disulfide grease
50 g (1.8 oz) per dust boot
(wheel side)
70 g (2.5 oz) per dust boot (final
drive side)
TIP
Molybdenum disulfide grease is included in the
repair kit.
4. Install:
• Dust boots "1"
• Boot bands "2", "3", "4", "5"
TIP
• The new boot bands may differ from the origi-
nal ones.
1
2 New
3
New
4
New