E-7
THREE
PHASE
INPUT
POWER
INPUT
LINE
SWITCH
PROTECTION
BOARD
CONTROL BOARD
The Control Board is at the heart of controlling the out-
put of the machine. With the information it receives
from the Shunt (current feedback), the voltage sensing
leads, the wire feeder(s), and the other printed circuit
boards, the Control Board optimizes the welding
results by regulating the FETs' switching times, which
in turn control the output of the machine. The Control
Board also monitors the thermal protection devices
and the regulation and fault signals produced on the
Protection Board.
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
THEORY OF OPERATION
FIGURE E.7 – CONTROL BOARD
INPUT
RECTIFIER
INPUT
AND
CONTACTOR
RECONNECT
LEFT
SWITCH
BOARD
FET
ASSEMBLY
AUX.
TRANS
RIGHT
SWITCH
BOARD
FAN
FET
ASSEMBLY
POWER
BOARD
WATER
COOLER
PC
INTERFACE
POWER WAVE 450
MAIN
OUTPUT
TRAMSFORMER
RECTIFIER
CT
SNUBBER
SENSE
LEADS
CONTROL
BOARD
LCD
DISPLAY
DISPLAY
BOARD
KEYPAD
OVERLAY
WF1
WF2
E-7
CHOKE
POSITIVE
NEGATIVE
SHUNT
AND