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Life Fitness Fit-1 Assembly Instructions Manual

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FIT SERIES FIT-1

ASSEMBLY INSTRUCTIONS

Part # 7317701
1
Revision:8/30/02
Rev B.

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  • Page 1: Assembly Instructions

    FIT SERIES FIT-1 ASSEMBLY INSTRUCTIONS Part # 7317701 Revision:8/30/02 Rev B.

  • Page 2: Parts List

    PART # DESCRIPTION 04-1325 BASE 04-1326 BENCH FRAME 04-1327 BOOM SUPPORT LEFT 04-1328 BOOM SUPPORT RIGHT 04-1330 REAR UPRIGHT 04-1335 UPRIGHT SUPPORT 04-1329 PEDESTAL 04-1334 STACK BOOM 04-1331 PIVOT ARM 04-1338 PRESS ARM 04-1336 SEAT SUPPORT 04-1337 ADJUSTABLE SEAT 04-1332B SWIVEL SUPPORT 04-1339B SWIVEL...
  • Page 3 60 3/8 X 1” (25m) BOLT 61 3/8 X 1-1/4” (32m) BOLT 52 3/8 X 1-3/4” (43m) BOLT W/NYLOCK 62 3/8 X 1-3/4” (43m) BOLT 64 3/8 X 2-1/2” (67m) BOLT 68 3/8 X 2-3/4” (70m) BOLT 65 3/8 X 3” (73m) BOLT 63 3/8 X 3-1/2”...

  • Page 4: Tools Required For Assembly

    67 3/8 X 4-1/4” (106m) BOLT 69 3/8 X 6-1/2” (164m) BOLT 71 3/8 X 1” (25m) BUTTON HEAD BOLT 72 3/8 X 3” (76m) BUTTON HEAD BOLT 57 1/2 X 3” SHOULDER BOLT Tools Required for Assembly NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT. BOLT LENGTH * Ratchet with 9/16”...
  • Page 5 3/8 X 3-1/2” (90m) 63 FIGURE 1 STEP 1: • LOOSELY assemble the REAR UPRIGHT (5) to the BASE (1) to the using four RH CAPS (78), two 3/8 X 3-1/2” BOLTS (63), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 1.
  • Page 6 3/8 X 3” (73m) 65 3/8 X 2-1/2” (67m) 64 3/8 X 3-1/2” (90m) 63 FIGURE 2 STEP 2: • LOOSELY assemble the LEFT and RIGHT BOOM SUPPORTS (3 & 4) to the BASE (1) using eight RH CAPS (78), four 3/8 X 3- 1/2”...
  • Page 7 FIGURE 3 STEP 3: • SECURELY assemble one STORAGE PEG (25) to the LEFT BOOM SUPPORT (3) using one RH CAPS (78), one 3/8 X 1” BOLT (60), one 3/8” SAE WASHER (75) and one 3/8” RH WASHER (76) as shown in FIGURE 3. FIGURE 4 STEP 4: •...

  • Page 8: Spring Pin

    SPRING PIN FIGURE 5 STEP 5: • Pull back on the SPRING PIN and slide the ADJUSTABLE SEAT (12) over the BENCH FRAME (2) as shown in FIGURE 5. FIGURE 6 STEP 6: • LOOSELY assemble the BENCH FRAME (2) to the UPRIGHT SUPPORT (6) and the BASE (1) using eight RH CAPS (78), two 3/8 X 3-1/2”...
  • Page 9 TIGHTEN! TIGHTEN! FIGURE 7 STEP 7: • Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS (78) over the RH WASHERS (76) on all tightened connections.
  • Page 10 3/8 X 4-1/4” (106m) 67 FIGURE 8 STEP 8: • Insert one 3-5/16” PIVOT SHAFT (47) into the PEDESTAL (7) as shown in FIGURE 8. • SECURELY assemble the PEDESTAL (7) to the BENCH FRAME (2) using two RH CAPS (78), one 3/8 X 4-1/4” BOLT (67), two 3/8”...
  • Page 11 3/8 X 4-1/4” (106m) 67 FIGURE 10 STEP 10: • SECURELY assemble the SEAT SUPPORT (11) to the ADJUSTABLE SEAT (12) using two BLACK RH CAPS (77), one 3/8 X 4- 1/4” BOLTS (67), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 10.
  • Page 12 BLACK 77 69 3/8 X 6-1/2” (164m) FIGURE 12 STEP 12: • SECURELY assemble the BACK PAD SUPPORT (15) to the ADJUSTABLE SEAT (12) using two BLACK RH CAPS (77), one 3/8 X 4-1/4” BOLT (67), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 12.
  • Page 13 3/8 X 3” (73m) 65 BLACK 77 FIGURE 14 STEP 14: • SECURELY assemble the BACK PAD (43) to the BACK PAD SUPPORT (15) using two BLACK RH CAPS (77), two 3/8 X 3” BOLTS (65), two 3/8” SAE WASHERS (75) and two 3/8” RH WASHERS (76) as shown in FIGURE 14. FIGURE 15 STEP 15: •...
  • Page 14 FIGURE 16 STEP 16: • SECURELY assemble the SWIVEL SUPPORT (13) to the BASE (1) using four RH CAPS (78), two 3/8 X 4” BOLTS (53), four 3/ 8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 16. FIGURE 17 STEP 17: •...
  • Page 15 STEP 18: • Slide two 5” ACCORIDIAN SLEEVES (36) over the shafts on the PIVOT ARM (9) as shown in FIGURE 18. • Slide two PILLOW BLOCKS (37) over the shafts on the PIVOT ARM (9) as shown in FIGURE 18. 3/8 X 3”...
  • Page 16 3/8 X 2-1/2” (67m) 64 STEP 20: • SECURELY assemble the PRESS ADJUST PLATE (26) to the PIVOT ARM (9) using three BLACK RH CAPS (77),three RH CAPS (78), two 3/8 X 2-1/2” BOLTS (64), one 3/8 X 3-1/2” BOLT (63), six 3/8” SAE WASHERS (75), six 3/8” RH WASHERS (76) and three 3/8”...

  • Page 17: Bottom Shroud Bracket 1

    FIGURE 24 STEP 24: • Insert two GUIDE RODS (27) through the BOTTOM SHROUD BRACKET (20) and into the BASE (1) as shown on FIGURE 24. • (NOTE: Lubricate GUIDE RODS (27) with silicon or teflon spray available at most hardware stores.) •...
  • Page 18 FIGURE 25 STEP 25: • CAREFULLY assemble the STACK BOOM (8) over the GUIDE RODS (27) as shown in FIGURE 25. 3/8 X 2-1/2” (67m) 64 FIGURE 26 STEP 26: • LOOSELY assemble the STACK BOOM (8) to the REAR UPRIGHT (5) using two RH CAPS (78), one 3/8 X 2-1/2” BOLT (64), two 3/8”...

  • Page 19: Dual Pulley Plate 2

    3/8 X 3/4” 56 TIGHTEN! FIGURE 27 STEP 27: • Route the LAT CABLE (44) through the REAR UPRIGHT (5). Then assemble two 4-1/2” PULLEYS (38) and asssemble the PULLEYS to the REAR UPRIGHT (5) using four RH CAPS (78), one 3/8 X 2-1/2” BOLT (64), one 3/8 X 3” BOLT (65), four 3/8”...
  • Page 20 77 BLACK FIGURE 29 STEP 29: • SECURELY assemble two 4-1/2” PULLEYS (38) to the BOOM (8) using two BLACK RH CAPS (77), two RH CAPS (78), two 3/8 X 2-3/4” BOLTS (68), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76), four 3/8 X 1/2” FLANGE SPACERS (54), two 2-7/8 X 2-1/4”...

  • Page 21: Pulley Guard 1

    3/8 X 1-3/4” (43m) 62 FIGURE 30 STEP 30: • Route the LEG CABLE (45) through the SWIVEL (14) and assemble two 4-1/2” PULLEYS (38) to the SWIVEL (14) using four BLACK RH CAPS (77), two 3/8 X 1-3/4” BOLTS (62), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8”...
  • Page 22 FIGURE 32 STEP 32: • Route the LEG CABLE (45) around one 4-1/2” PULLEY (38) and assemble the PULLEY (38) to the lower holes of the two DUAL PULLEY PLATES (21) using two RH CAPS (78), one 3/8 X 1-3/4” BOLT (62), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8”...
  • Page 23 3/8 X 1-3/4” (43m) FIGURE 33 STEP 33: • Route the LEG CABLE (45) through the bracket on the BASE (1) and assemble one 4-1/2” PULLEY (38) to the bracket on the BASE (1) using four RH CAPS (78), two 3/8 X 1-3/4” BOLTS (62), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8”...
  • Page 24 FIGURE 34 STEP 34: • Assemble the LOW ROW BAR (34) to the LEG CABLE (45) using two SNAP LINKS (40) and one 12-LINK CHAIN (48) as shown in FIGURE 34. • Assemble the LAT BAR (28) to the LAT CABLE(44) using one SNAP LINK (40) as shown in FIGURE 34.

  • Page 25: Right Shroud 1

    FIGURE 35 STEP 35: • SECURELY assemble the LEFT and RIGHT SHROUDS (23 & 24) to the STACK BOOM (8) and BOTTOM SHROUD BRACKET (20) using eight 3/8 X 1” BUTTON HEAD BOLTS (71) and eight 3/8” BLACK SAE WASHERS (74) as shown in FIGURE 35.

  • Page 26: Warranty Information

    • Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods. Thank you for purchasing the LifeFitness CLUB SERIES FIT-1. If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at...

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