Stainless steel 60,000btu bbq
propane gas (40 pages)
Summary of Contents for Tera Gear GSF2616AC
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Model Number GSF2616AC(1401 3002) TER 48K BTU PRO 3+1 Burner Grill SAVE THIESE INSTRUCTIONS FOR FUTURE USE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE. FOR CUSTOMER SERVICE: CALL 1-877-630-5396 (TOLL-FREE) 10:00 A.M.
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Grill Operation 1‐2‐3 Before Grilling Step 1 Keep your grill a safe distance away from your property.* Step 2 Always perform a Leak Test on all connections and hoses. * Step 3 Keep children away from the grill. During Grilling (To avoid tripping safety valves, please follow these instructions carefully!) Step 1 First open lid and turn gas tank on slowly. Step 2 Turn only one knob on at a time when lighting up the grill. Step 3 Use protective gloves when grill gets hot. Step 4 Never leave a lit grill unattended. After Grilling Step 1 Always burn grill for 10‐15 minutes to burn off food residues after use. Step 2 ...
Table of Contents For Your Safety.........................4 Illustrated Parts List .........................6 Hardware List...........................7 Assembly Instructions…..………………..................8 Operating Your Grill........................11 Connecting & Disconnecting Gas Cylinder................11 Checking for Leaks........................12 Lighting Your Grill........................12 Excess flow safety valve reset procedure................14 Care and Maintenance......................15 Troubleshooting........................16 Warranty Program........................18 ...
For Your Safety IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE Safety First! Read and understand all warnings and precautions prior to operating your grill. WARNING This grill is for outside use only. It should not be used in a building, garage or any other enclosed area. The use of alcohol, prescription or non‐prescription drugs may impair an individual’s ability to properly assemble or safely operate this appliance. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or blacktop surface may not be acceptable for this purpose. Do not leave a lit grill unattended. Keep children and pets away from the grill at all times. This is not a tabletop grill. Do not place this grill on any type of tabletop surface. Do not use the grill in high winds. This grill must be used with propane gas only (propane gas cylinder not included). Do not attempt to attach this grill to the self‐contained propane system of a camper, trailer, motor home or house. Do not use charcoal or lighter fluid. Do not use gasoline, kerosene or alcohol for lighting. The liquid propane (LP) gas supply cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the National Standard of the Transportation of Dangerous Goods Commission of Canada for Cylinders, Spheres and Tubes (CAN/CSA‐B139). This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats. Do not attempt to move the grill while it is lit. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened. Keep combustible items and surfaces at least 6 feet away from the grill at all times. DO NOT use this gas grill or any gas product under any overhead enclosure or near any unprotected combustible constructions. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapours and liquids. Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts. CAUTION ‐ Prevention of Burns To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you are wearing protective gear such as pot holders, protective gloves or mittens. Do not alter the grill in any manner. Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation. The replacement hose assembly should be in accordance with the manufacturer’s specifications. ...
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Always confirm that this grill is positioned more than 50 inches (1.27 M) away from any building or combustible materials or surface before lighting it, and that no gasoline or other volatile substances are stored in the vicinity of this grill. (See diagram to right). The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances. Always locate this grill where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind. Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting. Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury. Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other heat‐generating appliance because of the danger of starting a fire. Always confirm that the installation of this grill conforms to the requirements of all local codes or, in the absence of applicable local codes, with the the Canadian Standards Association's Natural Gas and Propane Installation Code CAN/CGA‐B149.1. DANGER – Gas Safety Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using any propane product. ● Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas. ● In its natural state, propane has no odor. For your safety, an odorant has been added. ● Contact with propane could cause freeze burns to the skin. ● This grill is shipped from the factory for propane gas use only. ● Never use a propane cylinder with a damaged body, valve, collar or footing. ● Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier. CAUTION ● It is essential to keep the grill’s valve compartment, burners and circulating air passages clean. ● Inspect the grill before each use. Step 1. Inspect all hoses and connections and make certain they are secure. Step 2. Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear. ...
Hardware List Hardware listed above is not scaled to exact size. (A screwdriver is required for assembly and is included for your convenience) - 7 -...
Assembly Instructions Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly. Once the grill is fully assembled, go back and check to make certain all the bolts are secure. Tighten again using the screwdriver provided if necessary. Estimated Assembly Time: 30 minutes. Step 1 a) Loosen the two pre‐installed bolts on the left front leg (X) and allow the 1/4 bolt’s length to extend from the left front leg. Align the holes on the front panel (R) with the extended bolts from the left front leg (X). b) Push down on the front panel (U) until it locks into place. Tighten bolts by hand until secured. c) Repeat the procedure for the right front leg (Q). d) Go back and tighten all the bolts using the screwdriver provided. Step 2 a) Loosen the four pre‐installed bolts on the right back leg (Y) and the left back leg (R), and allow 1/4 bolt’s length to extend from the legs. Align the holes on the lower back beam (V) with the extended bolts from the right back legs (Y) & and left back leg (R). Push down on the lower back beam (V) until it locks into place, tighten all the bolts using screwdriver provided. b) Repeat the procedure for the upper back beam (S). c) Align M6 bolt (AAA), spring washer (BBB), flat washer (CCC), and the Tank Baffle‐B (T) with the holes on right back leg (Y) and the left back leg (R). Tighten all bolts by using screwdriver provided. ...
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Step 5 a) Insert the axle (M) into the holes on the right front leg and back leg. b) Put one collar (EEE) on each end of the axle, and then put one wheel (CC) on each end of the axle. Screw one lock nut (DDD) on each end of the axle using the wrench (GGG) provided. c) Insert one wheel cap (BB) on each wheel. Step 6 a) Place the body assembly (A) on the cart assembly. b) Align the holes on front legs with the holes on the body assembly(A), then insert one bolt (AAA), one spring washer (BBB) and one flat washer (CCC) into each hole. Tighten by hand until secure. c) Align the hole on each back leg with the holes on body assembly. Insert one bolt (AAA), one spring washer (BBB) and one flat washer (CCC) into each hole. Tighten by hand until secure. d) Go back and tighten all bolts using the screwdriver provided. Attention: Unpack the regulator/hose assembly (located underneath the firebox) prior to assembling the grill body to the cart, and pull out the regulator/hose to the cart side panel when go ahead to this step. Step 7 a) Loosen the four pre‐installed bolts on the side of control panel and left back leg, and allow 1/4 bolt’s length to extend, align the holes on the left side shelf (G) with the extended bolts, then push down on the left side ...
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Step 10 a) Place the three heat plates (D) inside the grill on the burners. b) Place the two cooking grids (C) inside the grill on the heat plates. c) Insert the four feet of warming rack (B) into the holes on top of grill body. d) Hook the grease cup support (E) into the holes on grease tray and place the grease cup (F) on the cup support. Step 11 a) Place the cylinder upon the tank seat of the left bottom beam hook. b) Push the cylinder toward the top hook on the left side beam to hook it. c) Connect the regulator to the cylinder by turning it clockwise. Fully Assembled View ...
Operating Your Grill CAUTION Use only the regulator provided. If a replacement is necessary, call our customer service center. The use of unauthorized parts can create an unsafe condition and environment. The liquid propane gas (LP‐gas) supply cylinder(s) to be used must be: a) Constructed and marked in accordance with the specifications for LP gas cylinders of the National Standard of the Transportation of Dangerous Goods Commission of Canada for Cylinders, Spheres and Tubes (CAN/CSA‐B139), as applicable; b) Provided with a listed over‐filling prevention device; c) Provided with a cylinder connection device compatible with the connection for outdoor cooking appliances. Only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Replacement pressure regulators and hose assembly must be those specified by the outdoor cooking gas appliance manufacturer. Use only 20‐pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances. The cylinder must include a collar to protect the cylinder valve. Do not drop or handle the cylinder roughly. Disconnect the propane cylinder from the regulator valve when the grill is not in use. Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Store cylinder outdoors and keep out of the reach of children. Do not store the cylinder in a building, garage or other enclosed areas. Never store your cylinder where temperatures can reach over 51.7℃. Before connecting, make sure there is no debris caught in the head of the gas cylinder, regulator valve or in the head of the burner and burner ports. Connect regulator valve and hand tighten firmly. DO NOT obstruct the flow of combustion air or ventilation air to the grill. Ensure the propane cylinder is in an upright position to allow the gas to leave the cylinder. Otherwise the overfill prevention device within the cylinder will prevent proper gas flow. DANGER A fire causing death or serious injury may occur if the following is not followed exactly: Never store or use gasoline or other volatile substances in the vicinity of this grill. Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source. Never fill the propane cylinder beyond 80% full. This grill is designed to connect to a standard 20 lb cylinder only. Please refer to Step 11 of the Assembly Instructions for installation. WARNING Don’t store spare gas cylinder in or near grill. Connecting & Disconnecting the Gas Cylinder ...
DANGER To prevent fire or explosion hazard when testing for a leak: Always perform the “leak test“ as below before lighting the grill and each time the cylinder is connected for use. Do not smoke or allow other sources of ignition in the area while conducting a leak test. Conduct the leak test outdoors in a well‐ventilated area. Do not use matches, lighters or a flame to check for leaks. Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane supply, call for gas appliance service or your local propane gas supplier. Checking for Leaks Make 2‐3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water. Make sure control knobs are in the “OFF” position. Spray some solution on the tank valve up to the regulator connection. (See diagram to right.) Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure. If bubbles appear, you have a leak. Proceed to step 6. Disconnect the regulator from the tank and reconnect. Make sure the connection is secured. Retest with solution. If you continue to see bubbles, replace the cylinder. Lighting Your Grill DANGER Failure to open lid while igniting the grill’s burners or not waiting five minutes to allow gas to clear if the grill does not light, may result in an explosion, which could cause serious bodily injury or death. WARNING Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury. Lighting Main Burner WARNING: Attempting to light the burner with the lid closed may cause an explosion. Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest and clog the burner/venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance. 1. Open lid while lighting burners. 2. Make sure all control knobs are in the “OFF” position. 3.
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Using the Lighting Stick to Light the Main Burners 1. Insert a match into the end of lighting stick. Light the match. 2. Once lit, put the lighting stick through the hole on the grill body to reach the burner ports (See diagram to right.) 3. Press the valve knob and rotate it counterclockwise to the ‘’HIGH’’ position. The burner should light immediately. If more than one burner is desired, repeat the procedure 2‐3 until all desired burners are lit. 4. Adjust burners to the desired cooking temperature. PRECAUTIONS: 1. After lighting, observe the burner flame. Make sure all burner ports are lit. 2. If the burner flame goes out during operation, immediately turn the gas “OFF”. Open lid to let the gas clear for at least 5 minutes before re‐lighting. 3. Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the gas turned on “HIGH”. This will “heat clean” the internal parts, dissipate odor from the manufacturing process and painted finish. 4. Clean the grill after each use. DO NOT use abrasive or flammable cleaners. This may damage parts of the grill and cause a fire. Lighting Side Burner 1. Open lid while lighting the burner. Lid must remain open while burner is lit. 2. Valve must be in the “OFF” position. 3. Open cylinder valve. 4. Push side burner knob fully and rotate it slowly about 1/4 turn counterclockwise, and then press the igniter promptly. The burner should light. If the burner does not light, turn the knob to the “OFF” position immediately. Wait five minutes for the gas to clear and repeat the procedure. 5. Adjust valve knob to the desired cooking temperature ...
Burner installation and adjustment WARNING Adjusting the air‐shutter while the grill is operating. If it is still hot, please wear protective gear and be careful. Failure to follow this instruction could cause personal injury. Flare‐Ups “Flare‐ups” sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite. Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare‐ups is necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire. WARNING Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF if flare‐ups intensify. Shutting Off Burners 1. Always turn the valve knob(s) clockwise to the ‘’HIGH’’ position, and then press and turn it to ‘’OFF’’. Never force the knob without pressing it. This could damage the valve. 2. Promptly turn the gas supply to the “OFF” position at the propane cylinder. 3. Close the lid of the grill. Excess Flow Safety Valve Reset Procedure ● The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leak. However, unsafe practices of grill operation could activate the safety device without having a gas leak. ● A sudden shut off of the gas flow typically occurs if you open the liquid propane (LP) tank valve rapidly, or if one or more of the burner control knobs is in an open position when opening the LP tank valve. ● This procedure is effective with all sizes of LP tank. ● To ensure the procedure is safely and successfully performed, please carefully follow these instructions: 1. Close the LP tank valve. 2. Turn all burner control knobs to the OFF position. 3. Disconnect the regulator from the LP tank. 4.
Ignite the grill by pushing the ignition button. For grill with an automatic ignition: Push down the control knob you want to light, turn counterclockwise until you hear the ignition click. 12. After the first front burner is lit, turn on the other control knob(s) to the HIGH position. **If you have more than two burners, turn them on only ONE AT A TIME. 13. When all front burners are lit, close the grill lid. 14. Wait for 10‐15 minutes; the temperature should reach 400 – 450°F WARNING The cylinder valve always has to be in the horizontal position, to ensure that only the propane vapour is withdrawn. Vapour Vapour Vapour Vapour CORRECT WRONG WRONG WRONG ...
3. Remove grease cup. 4. Remove burner by unscrewing nut from beneath burner “foot” using a screwdriver and pliers. 5. Lift burner up and away from the gas valve orifice. 6. Clean inlet (venturi tube) of burner with small bottle brush or compressed air. 7. Remove all food residue and dirt on outside of burner surface. 8. Clean any clogged ports with a stiff wire (such as an opened paper clip). 9. Inspect burner for damage (cracks or holes). If damage is found, replace with a new burner. Reinstall burner. Make certain the gas valve orifices are correctly positioned, pointing straight into burner inlet (venturi tube). Also, check position of spark electrode. TROUBLESHOOTING Problem Possible cause Prevention/Cure Burner doesn't light using knobs or Wires or electrode is covered by Clean wire or electrode using a igniter cooking residue cloth and rubbing alcohol Electrode and burners are wet Wipe with dry cloth Ignition electrode cracked or ...
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Flame blows out High or gusting winds Turn front of grill to face wind or increase flame height Low on propane gas Replace cylinder Excess flow valve tripped Refer to Excessive flow safety valve reset procedure Flare‐up Grease fill‐up Clean grill Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust (lower) temperature Persistent grease fire Grease trapped between burner Turn knobs to OFF. Turn gas OFF at and food on the grate propane tank. Leave lid in closed position and let fire burn out. After ...
Warranty Program Proof of purchase is required to access this warranty program, which is in effect from the date of purchase. If unable to provide proof of purchase or after the warranty has expired, customers will be subject to parts, shipping and handling fees. Full 30‐Day Warranty Any missing parts can be replaced at no charge within 30 days from the date of purchase with a valid proof of purchase. Customers will be subject to shipping and handling fees. Limited Warranty Grill cannot be returned or refunded after using. 1‐Year Limited Warranty on all grill parts in regards to damage affecting the operation of the gas grill. Warranty Provisions: This warranty is non‐transferable and does not cover failures due to misuse or improper installation or maintenance. This warranty is for replacement of defective parts only. We are not responsible for incidental or consequential damages or labor costs. This warranty does not cover chips and scratches of porcelain or painted surfaces, nor does it cover corrosion or discoloration due to misuse, lack of maintenance, hostile environment, accidents, alterations, abuse or neglect. This warranty does not cover damage caused by heat, abrasive and chemical cleaners, resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill. The original consumer purchaser will be charged for all shipping and handling fees of replacement under the terms of limited warranty. If customers unable to provide proof of purchase or after the warranty has expired, customers will be also subject to parts fees. Some provinces do not allow the limitation or exclusion of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from province to province. If you have any questions about our products or warranty, please call our service center at 1‐877‐630‐5396 (TOLL‐FREE), 10:00 A.M. – 7:00 P.M. (EST), MONDAY‐FRIDAY. Manufactured by : Lucas BBQ Co., Ltd. ...