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Model Number GSS2020 (1401 3012)
TER 48K BTU PRO 3+1 Burner Grill S/S
SAVE THESE INSTRUCTIONS FOR FUTURE USE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE.
FOR CUSTOMER SERVICE:
CALL 1-877-630-5396 (TOLL-FREE)
10:00 A.M. – 7:00 P.M. (EST),
MONDAY-FRIDAY
E-MAIL: SERVICE@BBQTEK.COM
WEBSITE: WWW.BBQTEK.COM
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Table of Contents
Related Manuals for Tera Gear GSS2020
Summary of Contents for Tera Gear GSS2020
- Page 1 Model Number GSS2020 (1401 3012) TER 48K BTU PRO 3+1 Burner Grill S/S SAVE THESE INSTRUCTIONS FOR FUTURE USE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE. FOR CUSTOMER SERVICE: CALL 1-877-630-5396 (TOLL-FREE) 10:00 A.M.
- Page 2 Grill Operation 1‐2‐3 Before Grilling Step 1 Keep your grill a safe distance away from your property.* Step 2 Always perform a Leak Test on all connections and hoses. * Step 3 Keep children away from the grill. During Grilling (To avoid tripping safety valves, please follow these instructions carefully!) Step 1 First open lid and turn gas tank on slowly. Step 2 Turn only one knob on at a time when lighting up the grill. Step 3 Use protective gloves when grill gets hot. Step 4 Never leave a lit grill unattended. After Grilling Step 1 Always burn grill for 10‐15 minutes to burn off food residues after use. Step 2 ...
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Page 3: Table Of Contents
Table of Contents For Your Safety.........................4 Illustrated Parts List .........................6 Hardware List...........................7 Assembly Instructions…..………………..................8 Operating Your Grill........................11 Connecting & Disconnecting Gas Cylinder................11 Checking for Leaks........................12 Lighting Your Grill........................12 Excess flow safety valve reset procedure................14 Care and Maintenance......................15 Troubleshooting........................15 Warranty Program........................18 - 3 -... -
Page 4: For Your Safety
For Your Safety Dear Valued Customer, Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find assembly instructions, suggestions for grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your grill. Our expert staff strives to provide you with an easy‐to‐assemble product. Should you have any questions or problems with this product, please call our customer service department at 1‐877‐630‐5396 (10:00 am – 7:00 pm (EST), Monday through Friday.). You can also e‐mail to service@bbqtek.com. NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/ NFPA54. Reference to Natural Gas and Propane Installation code CSA B149.1 or Propane Storage and Handling code B149.2 IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE Safety First! Read and understand all warnings and precautions prior to operating your grill. WARNING This grill is for outside use only. It should not be used in a building, garage or any other enclosed area. The use of alcohol, prescription or non‐prescription drugs may impair an individual’s ability to properly assemble or safely operate this appliance. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or blacktop surface may not be acceptable for this purpose. Do not leave a lit grill unattended. Keep children and pets away from the grill at all times. This is not a tabletop grill. Do not place this grill on any type of tabletop surface. Do not use the grill in high winds. This grill must be used with propane gas only (propane gas cylinder not included). Do not attempt to attach this grill to the self‐contained propane system of a camper, trailer, motor home or house. Do not use charcoal or lighter fluid. Do not use gasoline, kerosene or alcohol for lighting. The LP‐gas supply cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of the Transportation of Dangerous Goods Commission of Canada for Cylinders, Spheres and Tubes (CAN/CSA‐B139). This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats. Do not attempt to move the grill while it is lit. ... - Page 5 Safe Locations for Use of This Outdoor Grill CAUTION Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation. WARNING Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes). Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An overhang will serve to deflect flare‐ups and radiated heat into the structure itself, which could result in a fire. Always confirm that this grill is positioned more than 50 inches (1.27 M) away from any building or combustible materials or surface before lighting it, and that no gasoline or other volatile substances are stored in the vicinity of this grill. (See diagram to right). The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances. Always locate this grill where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind. Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting. Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury. Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other heat‐generating appliance because of the danger of starting a fire. Always confirm that the installation of this grill conforms to the requirements of all local codes or, in the absence of applicable local codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA54 or CAN/CGA‐B149.1. DANGER – Gas Safety Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using any propane product. ● Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas. ● In its natural state, propane has no odor. For your safety, an odorant has been added. ● Contact with propane could cause freeze burns to the skin. ●...
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Page 6: Illustrated Parts List
Illustrated Parts List Part Description QTY Part Description QTY A Cart base 1 PC M Knob seat 1 PC B Cart left panel 1 PC N Side burner 1 PC C Cart right panel 1 PC O Heating plate 3 PCS D Cart back panel 1 PC P Cooking grid 2 PCS E Front beam 1 PC Q ... -
Page 7: Hardware List
Hardware List AAA: M6 x 15 Bolt BBB: M4 x 10 Bolt CCC: M6 Flat Washer 44 PCS 12 PCS 18 PCS DDD: M6 Lock Washer EEE: M4 Flat Washer FFF: M4 Lock Washer 18 PCS 6 PCS 4 PCS GGG: M4 Nut HHH: Screwdriver 4 PCS 1 PC Hardware listed above is not scaled to exact size. (A screwdriver is required for assembly and is included for your convenience). - 7 -... -
Page 8: Assembly Instructions
Assembly Instructions Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly. Once the grill is fully assembled, go back and check to make certain all the bolts are secure. Tighten again using the screwdriver provided if necessary. Estimated Assembly Time: 30 minutes. Step 1 a) Align the holes on the (A) with the M6 bolts (AAA), M6 Cart base Lock washer (DDD), and M6 Flat washer (CCC). Tighten bolts by hand until secured. b) After assembling all four wheels, make sure two swivel wheels are locked during whole assembly. c) Tighten all bolts by screwdriver. Step 2 a) Loosen six pre‐installed bolts on the (A). Cart base b) Align the holes on the (A) with the extended bolts from the ... - Page 9 Step 5 a) Place the body assembly (I) on the cart assembly. b) Align the holes on Cart left panel (B) and Cart right panel (C) with the holes on the body assembly (A), then insert one bolt (AAA) into each hole. Tighten by hand until secure. c) After securing all bolts, tighten all bolts by screwdriver. d) Insert the regulator/hose assembly into the hole on the Cart right panel. Step 6 a) Align the holes on (J) with the holes on the , then insert one M4 bolt (BBB) into each hole. Left side shelf Left side shelf‐front (G) Tighten by hand until secure. b) After securing all bolts, tighten all bolts by screwdriver. c) Repeat procedure to assemble Right side shelf (K) and Right side shelf‐ front (T). Step 7 a) Loosen six pre‐installed bolts on the body assembly (I) about 1/4 length. Hook left and right panel on it. b) Align the holes on the left and right panel with the holes on the body ...
- Page 10 Step 11 Hook the grease cup support (R) into the holes on grease tray and place the grease cup (S) on the cup support. Step 12 a) Place the cylinder upon the tank seat of the Cart base. b) Push the cylinder toward the top hook on the left side beam to hook it. c) Connect the regulator to the cylinder by turning it clockwise. d) Insert and screw tank retainer wire clockwise (preinstall on the cart base). Fully Assembled View ...
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Page 11: Operating Your Grill
Operating Your Grill CAUTION Use only the regulator provided. If a replacement is necessary, call our customer service center. The use of unauthorized parts can create an unsafe condition and environment. The LP gas supply cylinder(s) to be used must be a) Constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada. CAN/CSA‐B139. Cylinder, Spheres and Tubes for Transportation of Dangerous Goods and Commission, as app cable; b) Provided with a listed over‐filling prevention device; c) Provided with a cylinder connection device compatible with the connection for outdoor cooking appliances. Only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Replacement pressure regulators and hose assembly must be those specified by the outdoor cooking gas appliance manufacturer. Use only 20‐pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances. The cylinder must include a collar to protect the cylinder valve. Do not drop or handle the cylinder roughly. If the appliance is not in use, disconnect the cylinder. Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Store cylinder outdoors and keep out of the reach of children. Do not store the cylinder in a building, garage or other enclosed areas. Never store your cylinder where temperatures can reach over 51.7℃. Before connecting, make sure there is no debris caught in the head of the gas cylinder, regulator valve or in the head of the burner and burner ports. Connect regulator valve and hand tighten firmly. Disconnect the propane cylinder from the regulator valve when the grill is not in use. DO NOT obstruct the flow of combustion air or ventilation air to the grill. Arrange the propane cylinder for vapour withdrawal and equipped with a listed overfill prevention device (OPD). DANGER A fire causing death or serious injury may occur if the following is not followed exactly: Never store or use gasoline or other volatile substances in the vicinity of this grill. Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source. Never fill the propane cylinder beyond 80% full. This grill is designed to connect to a standard 20 lb. L.P. cylinder only, please refer to the Step 11 of assembly instructions for the installation. WARNING Don’t store spare gas cylinder in or near grill. Connecting & Disconnecting the Gas Cylinder ... -
Page 12: Checking For Leaks
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. DANGER To prevent fire or explosion hazard when testing for a leak: Always perform the “leak test“as below before lighting the grill and each time the cylinder is connected for use. Do not smoke or allow other sources of ignition in the area while conducting a leak test. Conduct the leak test outdoors in a well‐ventilated area. Do not use matches, lighters or a flame to check for leaks. Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane supply, call for gas appliance service or your local propane gas supplier. Checking for Leaks Make 2‐3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water. Make sure control knobs are in the “OFF” position. Spray some solution on the tank valve up to the regulator connection. (See diagram to right.) Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure. If bubbles appear, you have a leak. Proceed to step 6. Disconnect the regulator from the tank and reconnect. Make sure the connection is secured. Retest with solution. If you continue to see bubbles, replace the cylinder. Lighting Your Grill DANGER Failure to open lid while igniting the grill’s burners or not waiting five minutes to allow gas to clear if the grill does not light, may result in an explosion, which could cause serious bodily injury or death. WARNING Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury. WARNING Attempting to light the burner with the lid closed may cause an explosion. Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest and clog the burner/venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance. Lighting Main Burner 1. Open lid while lighting burners. 2. Make sure all control knobs are in the “OFF” position. 3. Turn on gas source or cylinder valve. 4. - Page 13 4. Adjust burners to the desired cooking temperature. PRECAUTIONS: 1. After lighting, observe the burner flame. Make sure all burner ports are lit. 2. If the burner flame goes out during operation, immediately turn the gas “OFF”. Open lid to let the gas clear for at least 5 minutes before re‐lighting. 3. Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the gas turned on “HIGH”. This will “heat clean” the internal parts, dissipate odor from the manufacturing process and painted finish. 4. Clean the grill after each use. DO NOT use abrasive or flammable cleaners. This may damage parts of the grill and cause a fire. Lighting Side Burner 1. Open lid while lighting the burner. Lid must remain open while burner is lit. 2. Valve must be in the “OFF” position. 3. Open cylinder valve. 4. Push side burner knob fully and rotate it slowly about 1/4 turn counterclockwise, and then press the igniter promptly. The burner should light. If the burner does not light, turn the knob to the “OFF” position immediately. Wait five minutes for the gas to clear and repeat the procedure. 5. Adjust valve knob to the desired cooking temperature Using the Lighting Stick to Light the Side Burner 1. Open lid while lighting the burner. Lid must remain open while burner is lit 2. Remove the lighting stick then insert a match into the end of lighting stick. 3. Once lit, place the flame to reach the burner ports. (See diagram to right.) 4.
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Page 14: Excess Flow Safety Valve Reset Procedure
Flare‐Ups “Flare‐ups” sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite. Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare‐ups is necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire. WARNING Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF if flare‐ups intensify. Shutting Off Burners 1. Always turn the valve knob(s) clockwise to the ‘’HIGH’’ position, and then press and turn it to ‘’OFF’’. Never force the knob without pressing it. This could damage the valve. 2. Promptly turn the gas supply to the “OFF” position at the propane cylinder. 3. Close the lid of the grill. Excess flow safety valve reset procedure ● The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leak. However, unsafe practices of grill operation could activate the safety device without having a gas leak. ● A sudden shut off of the gas flow typically occurs if you open the LP tank valve rapidly, or if one or more of the burner control knobs is in an open position when opening the LP tank valve. ● This procedure is effective with all LP Tank sizes as well as Natural Gas. When performing the procedure on a Natural Gas model, simply substitute "Natural Gas valve" for "LP Tank". ● To ensure the procedure is safely and successfully performed, please carefully follow these instructions: 1. Close the LP tank valve. 2. Turn all burner control knobs to the OFF position. 3. Disconnect the regulator from the LP tank. 4. Open the lid of the grill. 5. Turn burner control knobs to HIGH. 6. Wait at least 1 minute. 7. -
Page 15: Care And Maintenance
Care and Maintenance IMPORTANT Always allow to completely cool off before covering your grill to prevent corrosion from condensation. CAUTION All cleaning and maintenance should be done when the grill is cool, with the fuel supply turned off at the control dial and the propane cylinder disconnected. DO NOT clean any grill part in a self‐cleaning oven. The extreme heat will damage the finish. Cleaning Burning off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up. Clean the grill before and after cooking is recommended. Recommended cleaning materials Mild dishwashing liquid detergent Hot water Nylon cleaning pad ... - Page 16 Burner doesn't light using a No gas flow Check if propane tank is empty. If match not, refer to Excessive flow safety valve reset procedure Coupling nut and regulator are Turn off coupling nut about not fully connected one-half to three quarters additional turn until solid stop.
- Page 17 Excess flow valve tripped Refer to Excessive flow safety valve reset procedure Flare-up Grease fill-up Clean grill Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust (lower) temperature Persistent grease fire Grease trapped by food was Turn knobs to OFF.
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Page 18: Warranty Program
Warranty Program Proof of purchase is required to access this warranty program, which is in effect from the date of purchase. If unable to provide proof of purchase or after the warranty has expired, customers will be subject to parts, shipping and handling fees. Full 30‐Day Warranty Any missing parts can be replaced at no charge within 30 days from the date of purchase with a valid proof of purchase. Customers will be subject to shipping and handling fees. Limited Warranty Every grill cannot be returned or refunded after using. 1‐Year Limited Warranty on all grill parts in regards to damage affecting the operation of the gas grill. Warranty Provisions: This warranty is non‐transferable and does not cover failures due to misuse or improper installation or maintenance. This warranty is for replacement of defective parts only. We are not responsible for incidental or consequential damages or labor costs. This warranty does not cover chips and scratches of porcelain or painted surfaces, nor does it cover corrosion or discoloration due to misuse, lack of maintenance, hostile environment, accidents, alterations, abuse or neglect. This warranty does not cover damage caused by heat, abrasive and chemical cleaners, resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill. The original consumer purchaser will be charged for all shipping and handling fees of replacement under the terms of limited warranty. If customers are unable to provide proof of purchase or after the warranty has expired, customers will be also subject to parts fees. Some provinces do not allow the limitation or exclusion of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from province to province. If you have any questions about our products or warranty, please visit our website www.bbqtek.com, or e‐mail to us service@bbqtek.com, or call our service center at 1‐877‐630‐5396 (TOLL‐FREE), 10:00 A.M. – 7:00 P.M. (EST), MONDAY‐FRIDAY. Manufactured by : Lucas BBQ Co., Ltd. ...