Related Manuals for Intercomp CS3000
Summary of Contents for Intercomp CS3000
- Page 1 ™ CS3000 Users Manual Intercomp Co. 3839 County Road 116 Medina, MN 55340 (763)-476-2531 1-800-328-3336 Fax: 763-476-2613 www.intercompcompany.c Manual#: 700435-A Page 1 of 35...
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Page 2: Table Of Contents
RROR ESSAGES “step”...........................28 ALIBRATION PARTS AND ACCESSORIES ..........................29 : 2K ..........................30 ARTS LB CAPACITY : 5K , 10K ........................32 ARTS LB CAPACITY : 20K , 30K .........................34 ARTS LB CAPACITY HOW TO REACH INTERCOMP SERVICE ......................35 Page 2 of 35... - Page 3 CS3000, Users Rev A, January, 2011 "This document is the property of Intercomp Co. It contains material and information that is confidential and protected under federal and/or state trade secret, unfair competition, and copyright law. Any reproduction, use or disclosure without written permission from Intercomp Co. is prohibited".
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Page 4: Introduction
CS3000, Users Rev A, January, 2011 Introduction This manual contains specifications, operation instructions, and calibration instructions for Intercomp's model CS3000 crane scale. Specifications Controls General: Tare, lb/kg, Zero, Mode, Accum/Total, On/Off Display: 5 1/2 digit, 1 inch liquid crystal display (LCD), with automatic back lighting. -
Page 5: Physical
CS3000, Users Rev A, January, 2011 Physical Capacity Graduation Hook Eye nut Approx Weight shackle 500 lb 0.2 lb 19.3 3.06 1.44 1.41 C/L 3 ton C/L #7 48 lb 250 kg 0.1 kg 77.7 35.1 35.8 S1 swivel eye nut... -
Page 6: Weights And Measures
Intercomp to a fill out a questionnaire. RS232 Serial data output (100861) The CS3000 has an optional RS232 connection so the unit may communicate with a computer, printer, or remote display. Direct Power on crane unit, 120V / 220V power cable (101055) 120V or 220V power instead of batteries. -
Page 7: Operations
If a problem is detected, the screen displays an error message. If the CS3000 is powered up, press this button to turn the scale off. Note: When the scale is turned off with this key, the scale will be fully off and not able to be turned on with the RFX wireless indicator. -
Page 8: Zero
CS3000, Users Rev A, January, 2011 ZERO Tells the scale to display a zero weight. This button is used any time the scale shows a non-zero value with no weight on the hook. If you press ZERO with weight on the hook, that weight becomes the zero condition for the scale. This can be useful to cancel the weight of any weighing fixtures, such as containers, chains or cables. -
Page 9: Mode Menu
CS3000, Users Rev A, January, 2011 Mode Menu Press the mode button to access the Mode menu. The display will show “Print". If it shows “StEP”, then the calibration button needs to be pressed to return to normal RUN mode, which will allow entry into the Mode Menu when mode is pressed again. (Or enter ‘5’... - Page 10 CS3000, Users Rev A, January, 2011 1. Press the mode button to access the Mode menu. The display will show “Print". This will allow the user to activate the print function by selecting “yes” or bypass printing by selecting “no”. Press either the zero button or the lb/kg button to toggle the display.
- Page 11 CS3000, Users Rev A, January, 2011 which can improve the settling time of a large Average Rate. If the scale senses a large weight change, it will temporarily suspend averaging, jump to the new weight, and resume averaging. Enter a value of 1-10000 to set the threshold (in display divisions) at which the dynamic averaging triggers.
- Page 12 14. The display will show “i.bAud”. Press the Mode button. The display will show the current setting flashing. This setting is not used on the CS3000 and can be left at either of the two settings available, 9600 and 115200. Press the mode button to continue through the mode menu.
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Page 13: Accum / Total Use
CS3000, Users Rev A, January, 2011 not accessible to view and will always show as “00000”. If you don’t want to change the key enter “00000” to leave it unchanged. All scales and indicators in a system must be set to the same encryption key setting in order to communicate with each other. -
Page 14: Serial Output (Optional)
CS3000, Users Rev A, January, 2011 Serial Output (Optional) The serial output is accessed through the mode menu under the “Prt t” option. If “0” is entered it will print on-demand by following the following steps. 1. Press the mode button. The display will show “Print”. -
Page 15: Scoreboard
This represents the NET or GROSS weight, whichever is currently shown on the CS3000 display. This data is repeatedly sent out about once a second, with the exception that the transmission is delayed whenever there is motion. The xxxxxxx field will vary in length depending on the length of the number and could contain a decimal point and/or a minus sign. - Page 16 CS3000, Users Rev A, January, 2011 The above diagram is the S400 switch pack layout, The SA2000 has pack C below B. The switch is to the right for on and to the left for off. Switch # Pack A...
- Page 17 CS3000, Users Rev A, January, 2011 The connection to an Intercomp S400 display is: CS3000 S400 TXD (F) 2 (RXD) GND (B) 7 (GND) The connection to an Intercomp SA2000 display is: CS3000 SA2000 TXD (F) GND (B) The connection to a 9-pin PC communication port is:...
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Page 18: Maintenance
CS3000, Users Rev A, January, 2011 Maintenance Calibration Menu To initiate calibration press the Mode button. The display will show “StEP”, if it does not, the calibration button needs to be pressed to toggle to allow calibration. The calibration of the scale is protected from accidental change by a switch. The switch is protected by an access plug. -
Page 19: Setting The Calibration Parameters
CS3000, Users Rev A, January, 2011 Note: Number entry: The flashing digit may be incremented by pressing the Lb/Kg button or decremented by pressing the ZERO button. To move one digit to the left, press the TARE button. When you have finished entering a number, press the Mode button. - Page 20 CS3000, Users Rev A, January, 2011 with the error icon lit if the zero range is set to 1, 2, or 3. If 4-6 is selected, the zero button will simply not function when an attempt is made to zero the scale outside the range.
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Page 21: Weight Calibration
To calibrate with one point, simply turn off the scale once the display shows “HH-02”. To calibrate with two points, turn off the scale once the display shows “HH-03”. The CS3000 has the capability to apply and load up to 10 calibration points. -
Page 22: Calibration (Verify)
CS3000, Users Rev A, January, 2011 16. The display shows “HH-04”. Press the Mode button. The display will show “00000” with the far right number flashing. The flashing digit may be incremented by pressing the Lb/Kg button or decremented by pressing the ZERO button. To move one digit to the left, press the TARE button. -
Page 23: Periodic Inspection
CS3000, Users Rev A, January, 2011 Periodic Inspection The crane scale and all associated adaptive devices require periodic inspection and maintenance. The frequency and recording of the inspection requirements are found in service categories below and are dependant on the type of service that the equipment is used in as described below. -
Page 24: Removal From Service Criteria
CS3000, Users Rev A, January, 2011 Removal from Service Criteria Note: Replacement parts of any device or parts of any device used in any aspect of rigging to lift a load shall be at least equal to the original manufacture’s specifications... -
Page 25: Power/Batteries
“D” batteries, being careful to put the positive end in first (The end with the bump). Replace the battery caps. Note that the CS3000 will run off a single battery tube, but the battery life will be cut in half. -
Page 26: Troubleshooting
CS3000, Users Rev A, January, 2011 Troubleshooting Problem Table The following table describes some symptoms with possible causes and solutions. Symptom No power up, nothing on display If any power reaches the control panel, the display driver turns on some random segments. Since we are not seeing this we will assume that no power is reaching the scale circuitry. -
Page 27: Error Messages
CS3000, Users Rev A, January, 2011 Error Messages Error messages, displayed in priority order: Message Meaning ' --- ' Motion detected while attempting to ZERO/TARE/PRINT This and the ‘MOTION’ segment will briefly show if there is motion while attempting to set zero, set tare, or print ticket. -
Page 28: Calibration Menu Skip "Step
CS3000, Users Rev A, January, 2011 Calibration Menu Skip “step” Cal Mode # Enter Cal Mode # After “StEP” in Cal Menu Advance through normal calibration menu. 001 or 002 Jump to weight calibration Enter Mode menu. (the same menu that is entered if the cal... -
Page 29: Parts And Accessories
CS3000, Users Rev A, January, 2011 Parts and Accessories Diagram: 2K lb capacity models Please see following page for parts table Page 29 of 35... -
Page 30: Parts List: 2K Lb Capacity
250090 logo overlay 500804 CS3000 display end 250095 window overlay 220063 4-pin MTA .25-20 set screw 000062 loadcell (2K capacity CS3000) insert 500817 display window 500838 loadcell threaded adapter 500739 loadcell retainer 500824 loadcell housing 500710 retaining ring gasket... - Page 31 CS3000, Users Rev A, January, 2011 Diagram: 5K lb, 10K lb capacities Page 31 of 35...
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Page 32: Parts List: 5K Lb, 10K Lb Capacity
.031 nylon washer 601315 6-32 m/f standoff 601002 6-32 nut 500807-B board mount 601310 vibration mount 000980 CS3000 circuit board assembly 8-32 screw 600015 8-32 unc screw 500803 lower retaining ring 500818 bellows 820027 hose clamp Page 32 of 35... - Page 33 CS3000, Users Rev A, January, 2011 Diagram: 20K lb, 30K lb capacities Please see following page for parts list Page 33 of 35...
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Page 34: Parts List: 20K Lb, 30K Lb Capacity
250090 logo overlay 502575 CS3000 display end 250095 window overlay 220063 4-pin MTA .25-20 set screw 000073 loadcell (20K capacity CS3000) 000063 loadcell (30K capacity CS3000) insert 505483 display window 601051 1-8 locking nut 500813 top loadcell adapter 602008... -
Page 35: How To Reach Intercomp Service
Rev A, January, 2011 How to reach Intercomp Service Things to know: 1. The service is for a CS3000 crane scale. 2. When did you purchase your scale? 3. What is your serial number? 4. Whom did you purchase the scale through?
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