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TL6000 Tension Link
Users Manual
Intercomp Co.
3839 County Road 116
Minneapolis, MN 55340
(763)-476-2531
1-800-328-3336
Fax: 763-476-2613
http://www.intercompcompany.com/
Manual #: 700169-L

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Summary of Contents for Intercomp Tension Link TL6000

  • Page 1 TL6000 Tension Link Users Manual Intercomp Co. 3839 County Road 116 Minneapolis, MN 55340 (763)-476-2531 1-800-328-3336 Fax: 763-476-2613 http://www.intercompcompany.com/ Manual #: 700169-L...
  • Page 2: Table Of Contents

    ................................21 COREBOARD HOW TO REACH INTERCOMP SERVICE......................22 "This document is the property of Intercomp Co. It contains material and information that is confidential and protected under federal and/or state trade secret, unfair competition, and copyright law. Any reproduction, use or disclosure without written permission from Intercomp Co.
  • Page 3: Introduction

    TL6000, Users Rev L, June 2008 Introduction This manual contains specifications, operation instructions, and calibration instructions for Intercomp's model TL6000 tension link. Specifications Controls General: On/Off, Mode, Zero, Peak, Tare Display: 1.2” 5 digit LCD. Indicators: 9 display icons Electrical...
  • Page 4: Radio

    TL6000, Users Rev L, June 2008 Radio Radio frequency 902 -928 MHz, 100mW max output power, FHSS (US/Canada) Radio frequency (Europe) 869.7 - 870 MHz, 5mW max output power, FSK License requirements None. Pre-approved US/FCC, CAN/IC, EUR/EN Range 200’ / 60m indoor, 400’ / 120m line of sight WARNING: This equipment has been approved for mobile applications where the equipment should be used at distances greater than 20cm from...
  • Page 5: Operations

    TL6000, Users Rev L, June 2008 Operations Note If using your scale with a TL6000 remote: For best operation with the remote, First four parameters set the Rd Rate to [3] (see section ‘ ’) and Sleep to [0] (see section ‘SLEEP’) on the TL6000 scale.
  • Page 6: Display

    TL6000, Users Rev L, June 2008 Warning: Do not remove or obscure warning labels. Warning: Do not operate the crane scale without having read and understood the operating manual. Warning: Stay clear of suspended loads. Warning: Do not lift loads higher than necessary. Warning: Do not make alterations or modifications to the crane scale.
  • Page 7: Controls

    TL6000, Users Rev L, June 2008 Controls ON/OFF Press this key to turn the scale on. The scale tests itself; when these tests have completed successfully, the system begins weighing. Press this key to turn the scale off. MODE Many of the internal parameters can be adjusted through the mode function. There are a total of 12 modes: Backlight, Print, Units, Set P1, Set P2, Sample Rate, Sleep, Auto-off, Serial data output, Baud rate, Analog output, Scale ID.
  • Page 8: Print

    TL6000, Users Rev L, June 2008 Press the MODE key to sequentially toggle through the modes. To edit a mode press and hold the MODE key until the display changes. The value can be changed by using the arrow keys: ↑...
  • Page 9: Sample Rate

    TL6000, Users Rev L, June 2008 Note: If your scale has the optional audio alarm, Set Point #1 and #2 are not wired to the external connector. Instead, Set point #1 controls when the alarm will sound. The alarm will sound whenever the weight applied to the scale is greater than or equal to the weight entered into “Set P1”.
  • Page 10: Auto Off

    TL6000, Users Rev L, June 2008 AUTO OFF The TL6000 will automatically shut off if it does not experience any changes in weight or keys pressed for a user set amount of time. Adjusting Auto Off: Press the MODE key seven times until the display reads ‘AOFF AOFF AOFF AOFF’.
  • Page 11: Analog Out

    TL6000, Users Rev L, June 2008 The default value for the baud rate is 9600 baud (bits/sec). This setting only affects the printer output. Changing the baud rate: Press the MODE key nine times until the display reads ‘b rt b rt b rt ’.
  • Page 12: Tare

    TL6000, Users Rev L, June 2008 on with weight applied, so that the displayed weight is the actual gross weight. The scale contains a feature called Auto Zero Tracking (AZT), which corrects for slight zero changes during normal operation. If the AZT is enabled and small weights are added slowly, the scale could zero them off.
  • Page 13: Maintenance

    TL6000, Users Rev L, June 2008 Maintenance Periodic Inspection The crane scale and all associated adaptive devices require periodic inspection and maintenance. The frequency and recording of the inspection requirements are found in service categories below and are dependant on the type of service that the equipment is used in as described below.
  • Page 14: Removal From Service Criteria

    TL6000, Users Rev L, June 2008 4. Inspect for excessive wear at hoist hooking points and load support clevices or pins. 5. Inspect for any visible bends or twists of all used rigging devices. 6. Inspect all latches and locks for proper operation (if applicable) Removal from Service Criteria Note: Replacement parts of any device or parts of any device used in any aspect of rigging to lift a load shall be at least equal to the original manufacture’s specifications...
  • Page 15: How To Enter A Number

    1. Press the ON switch. The display does a lamp test; during this time the scale does a quick check of itself. Then the weighing system starts weigh mode. 2. Intercomp recommends that you allow the electronics to operate for three minutes after first turning the power on. This allows the electronics to become stable for maximum accuracy before you check the calibrations.
  • Page 16: How To Calibrate The Scale

    TL6000, Users Rev L, June 2008 How to calibrate the scale The following details the calibration procedure for the tension scale. All parameters can be set without the calibration strap. If the cal strap is in place, only the first four parameters may be calibrated.
  • Page 17 TL6000, Users Rev L, June 2008 Note: If the “Serial Out” setting in your unit is set to “3 = fast continuous” then the above read rates will be slower because of the time the scale spends transmitting data out the serial port. 5) The scale shows ‘AZt AZt ’.
  • Page 18: Calibrating The Weight Accuracy

    TL6000, Users Rev L, June 2008 Calibrating the weight accuracy Note: At this time the scale saves any changes that have been made. Note: A check is then made to see whether or not the calibration blocking strap is in place. If the blocking strap is in place, the scale shows ‘CALSt CALSt’...
  • Page 19: Error Messages

    TL6000, Users Rev L, June 2008 Error Messages The scale is over capacity. Reduce the weight applied to the scale. OvER OvER OvER OvER The scale is outside the internal A/D converter range. Reduce the weight OE OE applied to the scale. Display error.
  • Page 20: Serial Output

    TL6000, Users Rev L, June 2008 Serial Output The TL6000 can be set to output (continuous) to a scoreboard or other external devices using RS232 or RS485 formats. See mode menu / serial data out. The TL6000 can also transmit and receive RS232 signals (continuous) to communicate with a Tension Link remote.
  • Page 21: Scoreboard

    TL6000, Users Rev L, June 2008 Scoreboard The scoreboard output is an externally available signal designed to drive a numeric overhead display board or a computer's RS-232 input. Transmitted data: xxxxxxx lb ↑ (or current unit) The net weight field is seven characters long and could contain preceding spaces a decimal point and/or a minus sign.
  • Page 22: How To Reach Intercomp Service

    Things to know: When did you purchase your tension link? What is your serial number? Whom did you purchase the tension link through? For Intercomp Service call or fax: FAX # (763)-476-2613 (763)-476-2531 1-800-328-3336 or fill out Service Support from at : www.intercompcompany.com...

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