Related Manuals for Intercomp CS1500
Summary of Contents for Intercomp CS1500
- Page 1 CS1500 LED Wireless Crane Scale User Manual Intercomp Co. 3839 County Road 116 Medina, MN 55340 (763)-476-2531 1-800-328-3336 Fax: (763)-476-2613 www.intercompcompany.com Manual # 7005081-D Page 1 of 33...
- Page 2 RROR ESSAGES HOW TO CONTACT INTERCOMP ......................33 This document is the property of Intercomp Co. and contains information that is confidential and protected under federal and/or state trade secret, unfair competition and copyright law. Any reproduction, use or disclosure without written permission from Intercomp Co.
- Page 3 The related technical construction files are held for inspection in the U.K. at Intercomp Europe Limited. The CE mark, Red M and WEEE marks must be affixed as required in the directives.
- Page 4 CS1500 LED Wireless User Manual Rev D, April 2018 Mark Browne / Quality Manager June 9, 2014 Page 4 of 33...
- Page 5 CS1500 LED Wireless User Manual Rev D, April 2018 Introduction This manual contains specifications, operating instructions and calibration procedures for the Intercomp Wireless CS1500 Crane Scale. Specifications Controls General Zero, lb/kg, Mode, Set, Print, Tare, On, Off 5 digit, 1.5 inch LED. User adjustable brightness.
- Page 6 CS1500 LED Wireless User Manual Rev D, April 2018 Radio Notes: Frequency: ISM 2.4GHz (2.400GHz - 2.483GHz), with 12 channels (CH 1-12) within that range with each center frequency = 2405MHz + (CH * 5) MHz Power output63mW (18dBm), 10mW (10dBm) for international variant.
- Page 7 CS1500 LED Wireless User Manual Rev D, April 2018 Physical 15" / 381mm 5.8" / 147mm 9" / 229mm Approx. Capacity Graduation Weight 250 lb 0.1lb 10.5 in 2.38 in 2.00 in 0.97 in 1.38 in 0.84 in 20 lb 125 kg .05 kg...
- Page 8 CS1500 LED Wireless User Manual Rev D, April 2018 Weights and Measures The CS1500 meets or exceeds Class III standards for 3000 division accuracy from 500 lb to 70,000 lbs. The certification was completed by the National Type Evaluation Program (NTEP) in accordance with the National Institute of Standards and Technology (NIST) Handbook 44.
- Page 9 CS1500 LED Wireless User Manual Rev D, April 2018 Operations Operating Practices Warning: The crane scale must be operated by qualified designated persons, trainees under the direct supervision of designated persons, maintenance and test personnel when in performance of their assigned duties or lifting device inspectors.
- Page 10 CS1500 LED Wireless User Manual Rev D, April 2018 Display Controls ON / OFF Press and hold the power button to apply power to the weighing system electronics. Hold button until the display responds (approximately 1 second). When power is applied, the weighing system performs a self-test of the pad and the internal electronics.
- Page 11 CS1500 LED Wireless User Manual Rev D, April 2018 ACCUM TOTAL The scale will not accumulate when the weight is negative, zero, or if the weight is in motion (when Motion Detect is enabled). A display message "." with will be displayed if any of those conditions are present.
- Page 12 CS1500 LED Wireless User Manual Rev D, April 2018 Clearing the TARE Press both the TARE and ZERO buttons to reset the TARE to zero and return the scale to GROSS weighing status. Page 12 of 33...
- Page 13 CS1500 LED Wireless User Manual Rev D, April 2018 IR Remote Control The primary key functions of the CS1500 IR Remote Control are referenced in the following diagram. Page 13 of 33...
- Page 14 CS1500 LED Wireless User Manual Rev D, April 2018 KEY TARE (IR Remote Only) Press the KEY TARE button on the IR remote to enter the TARE weight. Enter the weight then press ENTER to save the new tare. The entered tare weight must match the grad setting for the scale.
- Page 15 CS1500 LED Wireless User Manual Rev D, April 2018 Mode Menu Press the mode button to access the Mode menu. The display will show "". If "" is displayed instead, press the calibration button to return to normal RUN mode.
- Page 16 CS1500 LED Wireless User Manual Rev D, April 2018 2. The display will show " ". Press the Mode button. The flashing display shows the current LED brightness setting. The setting may be adjusted from a range of 1 to 6, with 6 being the brightest setting. The flashing digit may be incremented by pressing the Lb/Kg button or decremented by pressing the ZERO button.
- Page 17 CS1500 LED Wireless User Manual Rev D, April 2018 7. The screen will display "". Press the Mode button. The number shown is the current Sleep Mode setting, displayed in minutes the scale will remain idle before it goes into sleep mode. NOTE: Sleep mode may extend battery life. The...
- Page 18 CS1500 LED Wireless User Manual Rev D, April 2018 12. The screen will display "". Press the Mode button. The flashing message is the current Protocol setting. There are 4 protocol settings for the scale; Standard (""), Low Power (""), Current Loop (".") and Disable ("") Select the "Lo Pr"...
- Page 19 CS1500 LED Wireless User Manual Rev D, April 2018 17. The screen will display ".". Press the Mode button. The screen will display a flashing "", the "." default setting. To restore the radio default settings, enter the number "3". The flashing digit may be incremented by pressing the Lb/Kg button or decremented by pressing the ZERO button.
- Page 20 CS1500 LED Wireless User Manual Rev D, April 2018 Serial Output (Optional) The Serial Output is accessed through the Mode menu under the "" option. The following steps will enable Print On-Demand when "0" is entered. 1. Press the mode button. The display will show "".
- Page 21 Continuous print mode transmitted data: xxxxxxx<cr><lf> Transmitted data is displayed in either NET or GROSS weight, whichever is currently shown on the Wireless CS1500 display. Data is transmitted at a rate of once per second. However, data transmission may be delayed when motion is detected.
- Page 22 CS1500 LED Wireless User Manual Rev D, April 2018 Maintenance Calibration Menu To initiate calibration, press the Mode button. The screen will display the message "". If the message does not appear on the screen, press the Mode button to toggle through the calibration menu.
- Page 23 CS1500 LED Wireless User Manual Rev D, April 2018 Enabling the Calibration Switch Remove all of the screws securing the front cover on. Slowly pull the cover out and rotate it forward to access the calibration jumper. Move the jumper from the "RUN"...
- Page 24 Full conversion time provides the most stable results. Enter "1" to enable reduced conversion time. Reduced conversion time may extend battery life. Intercomp recommends the conversion setting to be set to "0". It should be noted that when the conversion setting is changed, the scale must be recalibrated. The flashing digit may be incremented by pressing the Lb/Kg button or decremented by pressing the ZERO button.
- Page 25 To calibrate using one point, turn off the scale when the screen displays the setting "". To calibrate using two points, turn off the scale when the screen displays setting "". The CS1500 can load and apply up to 10 calibration points.
- Page 26 To verify the scale has maintained all calibration points, load the scale in 10% increments. Verify the CS1500 display screen reflects an accuracy to 1% of the load or one display division as referenced in the following table. When all 10 points have been verified, the scale calibration is complete.
- Page 27 Rev D, April 2018 Inspection Requirements The CS1500 LED Crane Scale and all associated adaptive devices require periodic inspection and maintenance. The frequency and recording of the inspection requirements are found in the service categories referenced below and are dependent on the type of service and environment the equipment is used.
- Page 28 CS1500 LED Wireless User Manual Rev D, April 2018 Removal From Service Criteria Hooks Hooks shall be removed from service when damage is detected. Hooks can only be returned to service if a qualified person approves the continued use of the item and only after a root cause investigation and corrective action has been initiated.
- Page 29 Replace the battery caps. Legal-for-Trade Sealing Qualified Calibration Facilities: 1. Replace the 2 lower left screws located on the front of the CS1500 with the drilled screws provided with the scale. 2. Thread a lead & wire seal through both drilled screws.
- Page 30 CS1500 LED Wireless User Manual Rev D, April 2018 Troubleshooting Problem Table Symptom Will Not Power Up. Blank Display If power reaches the control panel, the display driver turns on random segments. A blank display could mean power is not reaching the scale circuitry.
- Page 31 CS1500 LED Wireless User Manual Rev D, April 2018 Error Messages Refer to the Error Message table for message types and descriptions. Message Description Motion Detected While Attempting to ZERO/TARE/PRINT/ACCUM "" The message and the ‘"MOTION" segment will briefly show when motion is detected when attempting to set zero, set TARE or print ticket.
- Page 32 CS1500 LED Wireless User Manual Rev D, April 2018 Calibration Menu Skip "" Cal Mode # Enter Cal Mode # After "" in Cal Menu Advance through normal calibration menu. Jump to weight calibration Enter Mode menu. (the same menu that is entered if the cal strap is in the...
- Page 33 CS1500 LED Wireless User Manual Rev D, April 2018 How to Contact Intercomp Please provide the following information when requesting service for the Intercomp CS1500 LED Wireless Crane Scale: 1. Item Description (Nomenclature, PN) 2. Serial Number(s) of Item 3. When was item purchased (mm/yyyy)? 4.
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