Installing The Primary Sheave Assembly, Secondary Sheave Assembly And V-Belt - Yamaha 2007 XP500 Service Manual

3. Install:
Guide pin "2"
G
4. Lubricate:
Guide pin groove "3"
G
O-ring New
G
(with the recommended lubricant)
Recommended lubricant
BEL-RAY assembly lube
5. Install:
Spring seat "1"
G
Compression spring "2"
G
Upper spring seat "3"
G
6. Tighten:
Secondary sheave spring seat nut
G
NOTE:
Attach the sheave spring compressor "2" onto
the secondary sheave as shown.
Then compress the spring, and tighten the sec-
ondary sheave spring seat nut "1" with locknut
wrench "3".
Sheave spring compressor
90890-04134
YM-04134
Locknut wrench
90890-01348
YM-01348
Sheave fixed block
90890-04135
Sheave fixed bracket
YM-04135
V-BELT AUTOMATIC TRANSMISSION
EAS15B4009
INSTALLING THE PRIMARY SHEAVE
ASSEMBLY, SECONDARY SHEAVE
ASSEMBLY AND V-BELT
1. Install:
V-belt case air duct joint clamp "1"
G
V-belt case air duct "2"
G
NOTE:
Align the projection "a" in the V-belt case air
G
duct "2" with the slot "b" on the V-belt case air
duct joint clamp "1".
Align the projection "c" in the V-belt case air
G
duct joint clamp "1" with the slot "d" in the right
crankcase cover "3".
1
a
2. Install:
primary fixed sheave "1"
G
V-belt "2"
G
secondary sheave assembly "3"
G
ECA15B1004
CAUTION:
Do not allow grease to contact the V-belt, pri-
mary and secondary pulleys.
NOTE:
When installing the belt, screw M6 (more than
G
45 mm (1.77 in)) bolts "4" to spread apart the
secondary sheave and then install the belt.
Make sure the belt pullout direction is correct.
5-57
Secondary sheave spring seat
nut
90 Nm (9.0 m•kg, 65 ft•lb)
b
2
3
d
c
2