Yamaha 2007 XP500 Service Manual page 73

1. Headlight sub-wire harness
2. Horn
3. Horn (H mark on the back of the horn)
A. Securely fasten the wire strap to the front cowl-
ing hook to prevent it from being pulled out by
the headlight assembly. (left and right)
B. Connect the headlight sub-wire harness to the
wire harness on top of the stay (left and right).
After making the connection, push the coupler
between the front cowling and the air filter case.
C. Connect the taped headlight lead coupler to the
headlights white marked side (left side: high
beam side). (For GB the right side is the high
beam side.)
D. Fasten the headlight sub-wire harness using a
lead holder. (left and right)
E. Connect the turn signal light. (left and right)
F. Route the horn lead through the wire guide.
G. After passing the horn lead through the lead
holder, crimp the lead holder.
H. Install a wire harness guide to hold down the
wire harness.
I. Route the throttle cables between handle under
cover and upper bracket.
J. Route the throttle cables through the hole of the
lower handlebar cover.
K. Connect the brake light switch lead through the
handlebar switch side.
L. Fasten the handlebar switch lead to the handle-
bar using a plastic band. The fastening location
is the bend area on the bottom of the handle-
bar.
M. Route the left handlebar switch leads under the
right handlebar switch leads.
N. Fasten the right handlebar switch leads to the
handlebar with a plastic band.
O. Route the rear brake hose and left handlebar
switch leads over the wire harness.
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CABLE ROUTING