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Summary of Contents for norbar PNEUTORQUE PTM series
- Page 1 OPERATOR’S MANUAL ® PNEUTORQUE PTM & PTME SERIES INTERNAL CONTROL (IC) SHUT-OFF TOOLS Part Number 34322 | Issue 3 | Original Instructions (English)
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Page 3: Table Of Contents
CONTENTS Part Numbers Covered By This Manual Safety Introduction Parts Included Accessories Features and Functions Set Up Instructions ® Pneutorque Hanger Connecting Air Supply Connecting Electricity Supply Air Lubrication Torque Reaction Clockwise / Counter-Clockwise Setting Shut-Off Torque Operating Instructions Tightening Releasing Maintenance Air Lubrication... -
Page 4: Part Numbers Covered By This Manual
PART NUMBERS COVERED BY THIS MANUAL ® This handbook covers the setup and use of Norbar Pneutorque PTM & PTME Series Internal Control (IC) shut-off tools. Part Number Model Maximum Torque 18110.B06 PTM-52-500-B-IC 500 N·m 18111.B06 PTM-52-800-B-IC 800 N·m 18112.B06 PTM-72-1000-B-IC 1000 N·m... -
Page 5: Safety
SAFETY IMPORTANT: DO NOT OPERATE THE TOOL BEFORE READING THESE INSTRUCTIONS. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE TOOL. This tool is intended for use with threaded fasteners. The use of ear protectors is recommended. Do not use these tools in potentially explosive atmosphere as they contain grease, which may cause an explosion hazard in the presence of pure oxygen. -
Page 6: Introduction
This symbol indicates that the product must not be disposed of in the general waste. Please dispose of according to your local recycling laws and regulations. Contact your distributor or see the Norbar web site (www.norbar.com) for further recycling information. -
Page 7: Accessories
Accessories Part Number Description PTM-52 PTM-72 PTME-72 Air Coupling Socket for Hose 28933 28933 28933 Lubro Control Unit 16074 16074 16074 3/4” Drive Square (fixing screw) 18544 (25351.30) 18779 (25352.45) 1” Drive Square (fixing screw) 18545 (25351.30) 18492 (25352.45) 3/4” Drive Shaft (fixing pin) 77112.2 (26287) 1”... -
Page 8: Features And Functions
FEATURES AND FUNCTIONS Twin Motor The tools use two motors; motor 1 to quickly run-down the fastener and motor 2 to achieve final torque. Torque Transducer All tools are fitted with a torque transducer, the transducer forms part of the tool and cannot be removed. The applied torque is accurately shown on the display in Newton metres (N·m) or pound force feet (lbf·ft.). -
Page 9: Set Up Instructions
SET UP INSTRUCTIONS ® The Pneutorque set up covers the following items: ® 1. Pneutorque Hanger 2. Connecting Air Supply 3. Connecting Electric Supply 4. Air Lubrication 5. Torque Reaction 6. Clockwise / Counter-Clockwise 7. Setting Shut-Off Torque Please complete the set up in the order shown. ®... -
Page 10: Connecting Electricity Supply
Connecting Electricity Supply Attach the power supply extension lead between the power tool lead (Figure 1-F) and the power supply (Figure 1-G). Fit the mains power lead to the power supply (Figure 1-G). The display and LED’s will illuminate for a short time. - Page 11 It is essential the reaction bar rests squarely against a solid object or surface adjacent to the fastener to be tightened. The contact area must be within the shaded area of figure 2, with the contact area as large as possible.
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Page 12: Clockwise / Counter-Clockwise
® When the Pneutorque is running the reaction bar rotates in the opposite direction to the output drive square and must be allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened. See figure 3(a), 3(b), 3(c) and 3(d). Torque Reaction ®... -
Page 13: Setting Shut-Off Torque
Setting Shut-Off Torque ® The torque applied by the Pneutorque depends on the shut-off setting. The following values need to be entered: Tool Display Description unit Torque units (lbf·ft / N·m) High limit for torque Low limit for torque StOP Shut-off torque Reset time Finish... - Page 14 Minimum Maximum Step Setting Setting Setting Power up tool. UNIT Pressand ‘unit’ displayed. simultaneously. Press to set N·m or lbf·ft. Hi LIMIT Pressand ‘Hi’ and ‘high limit value’ displayed 20% of tool 120% of tool capacity. capacity. simultaneously. alternately. Press ...
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Page 15: Operating Instructions
OPERATING INSTRUCTIONS WARNING: KEEP HANDS CLEAR OF THE REACTION BAR. WARNING: WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT OF FASTENER OR COMPONENT FAILURE. Tightening NOTE: Ensure ‘SET UP INSTRUCTIONS’ have been followed. ®... - Page 16 10. The display captures the peak torque and holds this value for the reset time of between 1 second and 9 seconds, then the tool resets. Note the status of the PASS / FAIL LED’s: Limit LED Colour Fastener Indication None Below 4% tool capacity RED (x)
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Page 17: Releasing
Releasing ® 1. Fit the Pneutorque with the correct size impact or high quality socket to suit the fastener to be released. TIP: For added safety it is recommended to secure the socket to the drive square. This is often achieved using a pin and O ring, see socket manufacturer for guidance. 2. -
Page 18: Maintenance
All other maintenance and repair should be carried out by Norbar or a Norbar distributor. Maintenance intervals will depend on the tool usage and the environment in which it is being used. The maximum recommended maintenance and recalibration interval is 12 months. -
Page 19: Drive Square
Fit new screw and tighten between 4 N·m to 5 N·m (for PTM52) or 8 N·m to 9 N·m (for PTM72/92/119) or insert new spring pin. Connect air supply. TIP: If the drive square fails continually then seek advice from Norbar or a Norbar distributor. Calibration ® To maintain the Pneutorque accuracy it is recommended the tool is recalibrated at least every 12 months. -
Page 20: Specification
SPECIFICATIONS Torque Part Number Minimum Maximum 18110.B06 100 N·m (74 lbf·ft) 500 N·m (370 lbf·ft) 18111.B06 160 N·m (118 lbf·ft) 800 N·m (590 lbf·ft) 18112.B06 / 18142.B06 200 N·m (147 lbf·ft) 1000 N·m (738 lbf·ft) 18113.B08 270 N·m (200 lbf·ft) 1350 N·m (1000 lbf·ft) 18114.B08 / 18143.B08 400 N·m (295 lbf·ft) - Page 21 Tool Speed Part Number Drive Square (free running at maximum air pressure) 18110.B06 224 rev/min 3/4” 18111.B06 148 rev/min 3/4” 18112.B06 / 18142.B06 122 rev/min 3/4” 18113.B08 86 rev/min 1” 18114.B08 / 18143.B08 58 rev/min 1” Repeatability: Shut-off tool: ± 2% of reading. Accuracy: +/- 2% of reading.
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Page 23: Trouble Shooting
TROUBLE SHOOTING The following is only a guide, for more complex faults please contact Norbar or a Norbar distributor. Problem Solution Check the power supply is correctly plugged in. No display when power is switched on. Check electrical power supply and fuse in plug (if fitted). - Page 24 Tel + 61 (0)8 8292 9777 Tel + 86 21 6145 0368 Email enquiry@norbar.com.au Email sales@norbar.com.cn NORBAR TORQUE TOOLS INC NORBAR TORQUE TOOLS INDIA PVT. LTD 36400 Biltmore Place, Willoughby, Plot No A-168, Khairne Industrial Area, Ohio, 44094 Thane Belapur Road, Mahape, Navi Mumbai –...
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